Detailed Project Report on feed plant (cattle, animal, fish, poultry)

FEED PLANT 

(CATTLE, ANIMAL, FISH, POULTRY)

 [CODE NO.4150]  

    India possesses an enormous cattle (180 million) and buffalo (61 million) population but the annual milk production has reached only about 30 million tons. The low milk production is primarily dur to the poor potential of the animal and the lack of adequate nutrition. For the fullest exploitation of their genetic potentialities, better feeding must go hand in hand with better breeding.

The principal feed resources for animal consumption in the country are crop residues like straws of wheat, rice and other cereals and stoves which are very poor in feed value. Even these ate in short supply. These are supplemented to some extent by relatively better quality fodders like cultivated leguminous and non liguminous fodder grasses and concentrates. The latter are formulated largely from agro-industrial by-product and forest wastes and small quantities of low-grade cereals with the present stock of feed and fodder resources available in the country, it is well impossible to meet the nutrient requirements of even the present day low-producing cattle and buffaloes such a situation is bound to aggravate difficulties in the feeding of better producing livestock such as cross bred lows in exploiting their full genetic potentiality for early growth, better reproduction and higher milk production.

Livestock in the country, therefore, suffer widely from insufficient supply of nutrients. The unconventional agro-industrial by products and forest wastes may find a greater use as livestock feeds in coming years.

The nutritive value of tropical feeds and fodder is lower than those grown in temperate region. This situation does not allow cows to consume maximum amount feeds, nor to get feeds of minimum allowable digestibility. It is not possible to anticipate any remarkable improvement in the feed situation in the near future and also in the supply of high digestible ingredients like waste grains.

The digestibility of feed for meeting nutrient requirements of the cattle must bear relation to its intake capacity.

In order that a cow with high milk yielding potential, which this country is looking forward to have in large numbers, produce milk to their inherited capacity, it will be necessary to provide adequate and balanced nutrition that should include high quality fodder and concentrates, mostly originating from agro industrial by products and wastes. The poor quality fodders like straws and stovers when chopped and fortified with urea, molasses and mineral mixture, improve in nutritive value and papatability. Such practice should be followed to maximize the utilization of valuable fodder resources. It is also necessary to preserve good quality forage as hay or silgae to provide for feed during the lean periods. With the availability of food quality fodder and some feed concentrate to supplement the ration in meeting the various nutrient requirements, the milk production will certainly go higher even with the existing cattle and buffalo population.

COST ESTIMATION

Plant Capacity            120 MT/Day

Land & Building (3000 sq.mt.)  Rs. 1.56 Cr

Plant & Machinery               Rs. 80 Lac

Working Capital for 1 Month    Rs. 4.11 Cr

Total Capital Investment        Rs. 6.66 Cr

Rate of Return                  26%

Break Even Point                60%

• INTRODUCTION
• CLASSIFICATION
• CATTLE FEEDS ARE OF 2 TYPE:-
• CATTLE FEED OF 2 TYPES:-
• FORM OF SUPPLY:
• B.I.S SPECIFICATION FOR CATTLE FEED
• SPECIFICATION OF COMPOUNDED CATTLE FEEDS IN INDIA
• SCOPE
• TYPES
• REQUIREMENTS
• DESCRIPTION
• INGREDIENTS
• PACKING AND MARKING
• PACKING
• MARKING
• SAMPLING
• TESTS
• QUALITY OF REAGENTS
• TABLE REQUIREMENTS FOR COMPOUNDED FEEDS FOR 
•     CATTLE (CLAUSES 43 AND 7. 1)
• TABLE REQUIREMENTS FOR COMPOUNDED FEEDS TO BE 
•     DECLARED (CLAUSES 4.3 AND 7.1)
• TESTING METHOD OF CATTLE FEED
• METHOD FOR ESTIMATION OF VITAMIN D3
• E-1 SAMPLE PREPARATION
• HPLC CONDITIONS
• CALCULATION
• METHOD FOR ESTIMATION OF VITAMIN E
• SAMPLE PREPARATION
• HPLC CONDITIONS
• CALCULATION
• ESTIMATION OF AFLATOXIN B1
• SAMPLE PREPARATION
• PREPARATION OF COLUMN CHROMATOGRAPHY
• SAMPLE PURIFICATION
• HPLC CONDITIONS
• CALCULATION
• MARKET OVERVIEW OF ANIMAL FEED
• OVERVIEW OF INDIA FEED INDUSTRY
• INDIAN ANIMAL FEED MARKET STRUCTURE
• ANIMAL FEED CONSUMPTION AND GROWTH IN INDIA
• POULTRY FEED INDUSTRY
• POULTRY FEEDING SYSTEM IN INDIA
• POULTRY FEED
• STATE-WISE POULTRY FEED REQUIREMENT
• AQUA FEED INDUSTRY
• CATTLE FEED INDUSTRY:
• DAIRY FEEDING SYSTEMS IN INDIA
• STRUCTURE OF INDIAN ANIMAL FEED MARKET
• COMPOUND CATTLE FEED
• REGION-WISE CATTLE FEED PRODUCTION IN INDIA
• MAJOR COMPANIES IN THE SUBSEGMENTS ARE AS BELOW
• OVERVIEW OF LIVESTOCK SECTOR IN INDIA
• PRESENT MANUFACTURERS/SUPPLIERS
• INGREDIENTS FOR COMPOUNDED CATTLE FEEDS
• GRAINS AND SEEDS
• GRAIN BY-PRODUCTS
• OILCAKES AND MEALS
• TUBER AND ROOTS
• GREENS
• WASTE MATERIALS AND INDUSTRIAL BY-PRODUCTS
• CATTLE FEED
• CHEMICAL COMPOSITION OF COMPOUND CATTLE FEED
• CHEMICAL COMPOSITION OF COMMONLY USED INGREDIENTS 
•     FOR COMPOUND CATTLE FEED (AS SUCH BASIS)
• FORMULATION OF CATTLE FEED
• FORMULATION-1
• FORMULATION-2
• FORMULATION OF CATTLE FEED TO BOOST MILK PRODUCTION GROWTH
• FORMULATION OF CATTLE FEED TO INCREASE MILK PRODUCTION
• DIFFERENT FORMULATION OF CATTLE FEED
• TYPE I
• TYPE II
• FORMULATION OF CATTLE FEED (HIGH YIELDING COW)
• SEQUENCES IN CATTLE FEED PELLETS
• MANUFACTURING PROCESS OF CATTLE FEED
• PROCESS IN DETAILS
• RECEPTION:-
• STORAGE OF RAW MATERIALS:-
• GRINDING:-
• BLENDING:-
• MIXING:-
• PELLETING:-
• BAGGING:-
• STORAGE & DISTRIBUTION OF FINISHED COMPOUNDED FEEDS:-
• PROCESS FLOW DIAGRAM
• FORMULATION OF FISH FEED
• COMPOSITION OF FISH FEED
• BASIC INGREDIENTS FOR FISH FEED FORMULATION
• THE ESSENTIAL NUTRIENTS REQUIRED FOR FISH FEED FORMULATION
• PROTEIN:
• MINERALS:
• VITAMIN:
• FISH FEED FORMULATION MANUFACTURING PROCESS
• GRINDING OF INGREDIENTS:
• MIXING OF INGREDIENTS:
• ADD WATER AND OIL TO THE MIXTURE:
• PROCESS THE FEED MASH IN A PELLET MACHINE:
• DRY THE FISH FEED PELLETS:
• COOLING TECHNOLOGY:
• CLASSIFYING SCREENER:
• INGREDIENTS AND MANUFACTURING PROCESS OF FISH FEED
• FEED INGREDIENTS USED IN FARM-MADE FEED:
• PROCESS THE FEED MASH IN A PELLET MACHINE:
• FISH FEED EXTRUDER
• DRY THE FISH FEED PELLETS:
• COOLING TECHNOLOGY:
• CLASSIFYING SCREENER:
• EASY DIGESTION
• PRODUCTION STEPS OF AQUATIC FEED
• BENEFITS OF GRINDING:
• IMPORTANT POINTS EFFECT THE CONDITIONING ARE:
• PRINCIPLES OF PLANT LAYOUT
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• 6. TRANSPORTATION:
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TOTAL LOAD:
• 8. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF MIXER/BLENDERS
• SUPPLIERS OF PULVERIZERS
• SUPPLIERS OF BAG FILLING AND SEALING MACHINES
• SUPPLIERS OF WEIGHING MACHINE
• RAW MATERIAL SUPPLIERS
• SUPPLIERS OF MOLASSES FROM SUGAR MILLS
• SUPPLIERS OF MAIZE
• SUPPLIERS OF SALT
• SUPPLIERS OF VITAMIN MIXTURE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)