Ferric Pyrophosphate Insoluble White Powder (10 MT/Day)

FERRIC PYROPHOSPHATE INSOLUBLE WHITE POWDER

[EIRI/EDPR/4601] J.C.: 2818XL

INTRODUCTION

Iron Pyrophosphate or Ferric pyrophosphate is a water-insoluble Fe compound used to fortify infant cereals and chocolate-drink powders as it causes no organoleptic changes to the food vehicle.

Ferric Pyrophosphate FCC Food Grade

Iron Pyrophosphate

Fe4 (P2O7)3• xH2O Formula wt, anhydrous 745.22

CAS: [10058-44-3]

DESCRIPTION: Ferric Pyrophosphate occurs as a tan or yellow-white powder. It is insoluble in water, but is soluble in mineral acids.

Function: Nutrient

Micronutrient deficiencies (MNDs) have a significant effect on global health, impacting approximately 2 billion people worldwide. Pregnant women and young children are among the highest risk group for micronutrient deficiencies and the health consequences are dire. MNDs are most extensive in developing countries, since tuber diets (rice, corn, wheat, potato, and cassava) and refined cereal grain lack in critical nutrients: iodine, iron, folic acid and zinc. In wealthier countries, dietary diversification is more achievable with greater access to micronutrient rich foods (fruits, vegetables, meat, fish, poultry, eggs, milk and dairy products). Two of the most widespread MNDs are iron and iodine deficiencies. Other common deficiencies include folate (vitamin B9), vitamin B12 and zinc deficiencies. Micronutrient malnutrition (MNM), or Hidden Hunger, not only affects large populations, but also is a risk factor for many diseases, leading to high rates of morbidity and mortality. 

COST ESTIMATION

Plant Capacity            10 MT/Day  

Land & Building (2000 sq.mt.)    Rs. 2.73 Cr    

Plant & Machinery                    Rs. 1.80 Cr 

Working Capital for 1 Month    Rs. 3.73 Cr 

Total Capital Investment          Rs. 8.55 Cr 

Rate of Return                          39%

Break Even Point                      42%

CONTENTS

INTRODUCTION

FERRIC PYROPHOSPHATE FCC FOOD GRADE

IRON DEFICIENCY

IODINE DEFICIENCY

ZINC DEFICIENCY

VITAMIN B9 DEFICIENCY

VITAMIN B12 DEFICIENCY

CYCLICAL IMPACT OF MNDS

FOOD FORTIFICATION IRON SOURCES

FERROUS SULFATE

FERROUS FUMARATE

FERRIC PYROPHOSPHATE

TABLE: COMMON IRON FORTIFICANTS (ADAPTED FROM WORLD HEALTH ORGANIZATION)

INCREASING BIOAVAILABILITY OF FERRIC PYROPHOSPHATE

ADDITION OF ASCORBIC ACID

ADDITION OF CITRIC ACID AND TRISODIUM CITRATE

REQUIREMENT OF FERRIC PYROPHOSPHATE

MATERIAL SAFETY DATA SHEET OF FERRIC PYROPHOSPHATE

SECTION 1: CHEMICAL PRODUCT AND IDENTIFICATION

SECTION 2: HAZARDS IDENTIFICATION

SECTION 3: COMPOSITION AND INFORMATION ON INGREDIENTS

SECTION 4: FIRST AID MEASURES

SECTION 5: FIRE AND EXPLOSION DATA

SECTION 6: ACCIDENTAL RELEASE MEASURES

SECTION 7: HANDLING AND STORAGE

SECTION 8: EXPOSURE CONTROLS/PERSONAL PROTECTION

SECTION 9: PHYSICAL AND CHEMICAL PROPERTIES

SECTION 10: STABILITY AND REACTIVITY DATA

SECTION 11: TOXICOLOGICAL INFORMATION

SECTION 12: ECOLOGICAL INFORMATION

SECTION 13: DISPOSAL CONSIDERATIONS

SECTION 14: TRANSPORT INFORMATION

SECTION 15: OTHER REGULATORY INFORMATION

IRON PREMIX FORMULATIONS

DOUGH PREPARATION

EXTRUSION AGGLOMERATION

FIGURE: LA MONFERRINA P12 PASTA EXTRUDER, DIES AND SCREW, ADAPTED FROM

PROCESSING: CUTTING AND SIEVING

FIGURE: FERRIC PYROPHOSPHATE NOODLES (LEFT), BARATZA ENCORE COFFEE GRINDER (MIDDLE), CANADIAN STANDARD SIEVES

COLOUR-MASKING

PAN COATING

FIGURE: PAN COATING APPARATUS SET-UP (LEFT), ALDRICH FLASK-TYPE SPRAYER (RIGHT)

FIGURE: PROCESS FOR PREMIX FORMULATION

FORTIFIED SALT FORMULATION

IODIZED SALT PRODUCTION

FIGURE: IODIZED SALT MIXING IN THE RIBBON BLENDER (LEFT), SPRAY BOTTLE (RIGHT)

DOUBLE FORTIFIED SALT PRODUCTION

FIGURE: PROCESS FOR MAKING DOUBLE FORTIFIED SALT

MULTIPLE FORTIFIED SALT PRODUCTIONS

FIGURE: PROCESS FOR MAKING MULTIPLE FORTIFIED SALT

FORMULATION 1: FERRIC PYROPHOSPHATE (FEPP) WITH CITRIC ACID (CA), AND TRISODIUM CITRATE (TSC) EXTRUSION DOUGH COMPOSITIONS

FORMULATION 2: FERRIC PYROPHOSPHATE (FEPP) WITH CITRIC ACID (CA), SODIUM PYROPHOSPHATE (NAPP) EXTRUSION DOUGH COMPOSITIONS

FORMULATION 3: FERRIC PYROPHOSPHATE (FEPP) WITH CITRIC ACID (CA), AND TRISODIUM CITRATE (TSC) (REDUCED ADJUNCTS) EXTRUSION DOUGH COMPOSITIONS

FORMULATION 4: FERRIC PYROPHOSPHATE (FEPP) WITH DISODIUM EDTA (NA2EDTA) EXTRUSION DOUGH COMPOSITIONS

MARKET OVERVIEW OF FERRIC PYROPHOSPHATE

FERRIC PYRO PHOSPHATE

FERROUS PHOSPHATE

FOOD AND BEVERAGE

PHARMA

ANIMAL FEED

FERTILIZERS

PAINT AND COATING

THE GROWTH FACTORS OF THE IRON PHOSPHATE MARKET

THE GROWTH FACTORS OF THE IRON PHOSPHATE MARKET ARE:

GLOBAL IRON PHOSPHATE MARKET REPORT SEGMENTS:

BRIEF OVERVIEW OF THE REGIONAL OUTLOOK OF THE IRON PHOSPHATE MARKET:

PROCESS OF FERRIC PYROPHOSPHATE (INSOLUBLE WHITE POWDER) (FCC)

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS OF FERRIC PYROPHOSPHATE (FCC)

MASS BALANCE

PROCESS FLOW DIAGRAM

PROCESS OF FERRIC PYROPHOSPHATE (FE-20-22%)

BATCH-100 KGS

PROCESS FLOW DIAGRAM

PROCESS OF FERRIC PYROPHATE SOLUBLE

MASS BALANCE

ADDRESSES OF RAW MATERIAL SUPPLIERS

ADDRESSES OF PLANT & MACHINERY SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)