grain based ethanol (10 kl/day )

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GRAIN BASED ETHANOL(10 KL/Day)

[CODE NO.4455]

The energy demand in our country is rising due to an expanding economy, growing population, increasing urbanization, evolving lifestyles and rising spending power. About 98% of the fuel requirement in the road transportation sector is currently met by fossil fuels and the remaining 2% by biofuels. Today, India imports 85%2 of its oil requirement. The Indian economy is expected to grow steadily despite temporary setbacks due to the COVID pandemic. This would result in a further increase of vehicular population which in turn will increase the demand for transportation fuels. Domestic biofuels provide a strategic opportunity to the country, as they reduce the nation’s dependence on imported fossil fuels. In addition, when utilized with appropriate care, biofuels can be environmentally friendly, sustainable energy sources. They can also help enerate employment, promote Make in India, Swachh Bharat, doubling of farmers’

incomes and promote Waste to Wealth generation.

COST ESTIMATION

Plant Capacity 10 KL/Day

Land & Building (7660 sq.mt.) Rs. 9.37 Cr

Plant & Machinery Rs. 17.78 Cr

Working Capital for 0.5 Months Rs. 1.00 Cr

Total Capital Investment Rs. 28.41 Cr

Rate of Return 17%

Break Even Point 70%

INTRODUCTION
OVERVIEW OF ETHANOL IN INDIA
NATIONAL POLICY ON BIOFUELS
PROPERTIES
SOURCES OF ALCOHOL
USES/APPLICATIONS
ETHANOL SUPPLY PROJECTION IN INDIA
ESTIMATION OF SUPPLY & CAPACITY AUGMENTATION
AVAILABILITY OF FEED-STOCKS FOR ETHANOL PRODUCTION
FUEL ETHANOL DEMAND IN INDIA
ETHANOL BLENDING PROGRAMME IN INDIA
MANUFACTURERS/SUPPLIERS OF ETHANOL
TRADE AND TECHNICAL NAMES
ORGANISM USED IN PRODUCTION OF ALCOHOL
BIS SPECIFICATION
MANUFACTURING PROCESS
PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
TECHNOLOGY
POLLUTION CONTROL
ENVIRONMENT MANAGEMENT PLAN
PLANT & MACHINERY (BROADLY)
LABORATORY EQUIPMENTS (BROADLY)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERY
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
HSE REQUIREMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY PLANT LAYOUT
CONCLUSIONS
ANNEXURES

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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