Grain Based Ethanol Plant (Cap: 60 KL/Day)

GRAIN BASED ETHANOL PLANT (CAP: 60 KL/DAY)

[EIRI/EDPR/4604] J.C.: 2821XL

INTRODUCTION

The energy demand in our country is rising due to an expanding economy, growing population, increasing urbanization, evolving lifestyles and rising spending power. About 98% of the fuel requirement in the road transportation sector is currently met by fossil fuels and the remaining 2% by biofuels. Today, India imports 85%2 of its oil requirement. The Indian economy is expected to grow steadily despite temporary setbacks due to the COVID pandemic. This would result in a further increase of vehicular population which in turn will increase the demand for transportation fuels. Domestic biofuels provide a strategic opportunity to the country, as they reduce the nation’s dependence on imported fossil fuels. In addition, when utilized with appropriate care, biofuels can be environmentally friendly, sustainable energy sources. They can also help generate employment, promote Make in India, Swachh Bharat, doubling of farmers’ incomes and promote Waste to Wealth generation.

Ethanol is one of the principal biofuels, which is naturally produced by the fermentation of sugars by yeasts or via petrochemical processes such as ethylene hydration. It has medical applications as an antiseptic and disinfectant. It is used as a chemical solvent and in the synthesis of organic compounds, apart from being an alternative fuel source.

Achieving energy security and the transitioning to a thriving low carbon economy is critical for a growing nation like India. Blending locally produced ethanol with petrol will help India strengthen its energy security, enable local enterprises and farmers to participate in the energy economy and reduce vehicular emissions. The Government of India notified the National Policy on Biofuels –2018 (NPB–2018) on 4.06.2018 wherein, under the Ethanol Blended Petrol (EBP) Program, an Indicative target of 20% blending of ethanol in petrol by 2030 was laid out.

In the processing of ethanol, alcohol, maltodextrin and other items with broken rice as raw materials, we can use our technology to separate the rice protein first, then use the starch to get ethanol maltodextrin, etc., in this way, you can get High-quality food grade purity more than 80% rice protein, which has no allergens, non-genetically modified, the ability to absorb more than soy protein and other proteins.

Ethanol is the IUPAC name for their chemical. The name alcohol is a generic name derived from two Arabic words, al and kohl.

It is intended to prepare a Feasibility Report to install 10 KL/Day Grain Based Ethanol production facility as a Green Field Project..

COST ESTIMATION

Plant Capacity            60 KL/Day  

Land & Building (56.760 sq.mt.)    Rs. 31.10 Cr    

Plant & Machinery                    Rs. 88.00 Cr 

Working Capital for 1 Months    Rs. 8.48 Cr 

Total Capital Investment          Rs. 134.09 Cr 

Rate of Return                          29%

Break Even Point                      53%

CONTENTS

INTRODUCTION

OVERVIEW OF ETHANOL IN INDIA

NATIONAL POLICY ON BIOFUELS

PROPERTIES

SOURCES OF ALCOHOL

USES/APPLICATIONS

ETHANOL SUPPLY PROJECTION IN INDIA

ESTIMATION OF SUPPLY & CAPACITY AUGMENTATION

AVAILABILITY OF FEED-STOCKS FOR ETHANOL PRODUCTION

FUEL ETHANOL DEMAND IN INDIA

ETHANOL BLENDING PROGRAMME IN INDIA

MANUFACTURERS/SUPPLIERS OF ETHANOL

TRADE AND TECHNICAL NAMES

ORGANISM USED IN PRODUCTION OF ALCOHOL

BIS SPECIFICATION

MANUFACTURING PROCESS

PROCESS IN DETAILS FOR ALCOHOL PRODUCTION

TECHNOLOGY

POLLUTION CONTROL

ENVIRONMENT MANAGEMENT PLAN

PLANT & MACHINERY (BROADLY)

LABORATORY EQUIPMENTS (BROADLY)

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT & MACHINERY

ENGINEERING DESIGN CONSIDERATIONS

ETP FACILITY

SEWAGE AND WASTE WATER EFFLUENT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

HSE REQUIREMENT

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

PRELIMINARY PLANT LAYOUT

CONCLUSIONS

ANNEXURES

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)