Detailed Project Report on grain based ethanol plant

GRAIN BASED ETHANOL PLANT

 [CODE NO.4274]  

In the processing of ethanol, alcohol, maltodextrin and other items with broken rice as raw materials, we can use our technology to separate the rice protein first, then use the starch to get ethanol maltodextrin, etc., in this way, you can get High-quality food grade purity more than 80% rice protein, which has no allergens, non-genetically modified, the ability to absorb more than soy protein and other proteins, For example,

Man has been making alcoholic drinks for a very long time. Precisely how and when the pleasing effects of alcohol were first discovery we cannot be sure, but almost certainly the discovery came about by happy accident; honey, fruit juice the sap in the hollow of a tree would all if left for long enough at the right temperature forment spontaneously and cause a feeling  of  well being in whoever drank them.

The term `alcohol' was first applied to the spirits of wine, ethyl alcohol, and now it refers to a series of substances with similar characteristics. Ethyl alcohol is the active constituent of al introcating liquor obtained by the fermentation of saccharine materials. It is present in the form of esters in several volatile oils, Ethyl alcohol has been described as one of the most enotic synthetic oxygencontaining organic chemicals because of its unique combinations of properties as a solvent, a germicide, a beverage, an antifreeze, a fuel a depressant and especially because of its versatility as chemical intermediate for other organic chemicals.

Ethanol is the IUPAC name for their chemical. The name alcohol is a generic name derived from two Arabic words, al and kohl.

COST ESTIMATION

Plant Capacity                                    150 KL/Day

Land & Building (84,000 sq.mt.)  Rs. 31.08 Cr

Plant & Machinery                            Rs. 223.98 Cr

Working Capital for 2 Months     Rs. 47.43 Cr

Total Capital Investment                   Rs. 305.62 Cr

Rate of Return                                  38%

Break Even Point                              50%

• INTRODUCTION
• PROPERTIES OF ALCOHOL
• PHYSICAL PROPERTIES
• TABLE: PHYSICAL PROPERTIES OF ETHANOL:
• SOURCES OF ALCOHOL
• USES AND APPLICATION
• OVERVIEW OF ETHANOL IN INDIA
• ENERGY SECURITY
• COMPATIBLE VEHICLES
• IMPACT ON EMISSIONS
• GLOBAL EVIDENCES
• POLICY OF ETHANOL IN INDIA
• ETHANOL SUPPLY PROJECTION IN INDIA
• ETHANOL PRODUCTION CAPACITIES
• MODIFIED INTEREST SCHEME TO ENHANCE PRODUCTION CAPACITY 
•    OF ETHANOL
• AVAILABILITY OF FEED-STOCKS FOR PRODUCTION OF ETHANOL
• TABLE: AVAILABILITY OF FEED-STOCK FOR ETHANOL IN THE COUNTRY 
•     (IN LAKH TON)
• ESTIMATION OF SUPPLY AND CAPACITY AUGMENTATION
• TABLE: YEAR WISE & SECTOR WISE ETHANOL PRODUCTION PROJECTIONS
• TABLE: ETHANOL CAPACITY REQUIREMENT BY YEAR AND RAW MATERIAL
• TABLE: ETHANOL CAPACITY AUGMENTATION (20% BLENDING BY 2025-26)
• FUEL ETHANOL DEMAND IN INDIA
• GROWTH IN VEHICLE POPULATION
• TABLE: PROJECTED ADDITION OF GASOLINE VEHICLES (IN LAKHS)
• DEMAND PROJECTIONS OF GASOLINE
• TABLE: GASOLINE DEMAND PROJECTIONS
• DEMAND PROJECTION OF FUEL ETHANOL
• TABLE: ETHANOL DEMAND PROJECTION
• ADDITIONAL MODELING OF ETHANOL DEMAND SCENARIOS
• 1. CONSERVATIVE (LOW EVS) –
• 2. BUSINESS-AS-USUAL (BAU, MEDIUM EVS) –
• 3. LOW CARBON (HIGH EV UPTAKE) –
• ETHANOL BLENDING PROGRAMME IN INDIA
• NODAL AGENCY FOR ETHANOL PRODUCTION
• TABLE: FEEDSTOCK COST AND ETHANOL YIELD
• TABLE: QUANTITY SUPPLIED (ETHANOL) AND %BLENDING TRENDS
• MANUFACTURERS/SUPPLIERS OF ETHANOL
• TRADE AND TECHNICAL NAMES
• UNITS OF MEASUREMENT
• ORGANISM USED IN THE PRODUCTION OF ALCOHOL
• TYPE OF YEAST
• SHAPE AND SIZE OF CELLS
• CONTENTS OF THE CELL
• YEAST SPARES
• B.I.S. SPECIFICATION
• MANUFACTURING PROCESS OF ETHANOL FROM GRAIN
• LIQUEFACTION
• FERMENTATION
• DISTILLATION
• DISTILLERS DRY GRAIN & SOLUBLES (DDGS)
• PROCESS FLOW DIAGRAM
• SEQUENCES IN ETHANOL PRODUCTION
• PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
• (A) ALCOHOL PRODUCTION FROM BROKEN RICE AND OTHER GRAIN
• 1)   GRAIN HANDLING AND MILLING
• MASHING
• FERMENTATION:
• DISTILLAITON -
• TECHNOLOGY FOR ETHANOL FROM BROKEN RICE OR OTHER GRAIN
• ACID HYDROLYSIS OF DAMAGED RICE
• INCUBATION AT VARYING CONDITIONS
• ACID HYDROLYSIS AT VARYING TEMPERATURES
• ACID HYDROLYSIS AT VARYING PHYSICAL TREATMENT
• THERMO CHEMICAL PROCESS IN HYDROLYSIS
• POLLUTION CONTROL
• WASTE WATER TREATMENT
• SOLD / HAZARDOUS WASTE MANAGEMENT AND DISPOSAL
• DETAILS OF PLANT AND MACHINERY
• AREA 1- GRAIN RECEIVING AND STORAGE SECTION
• AREA 2- GRAIN HANDLING AND MILLING SECTION
• AREA 3- LIQUEFACTION SECTION
• AREA 3- FERMENTATION SECTION
• AREA 4 – MULTIPRESSURE DISTILLATION SECTION
• REBOILERS
• CONDENSERS & COOLERS
• OTHER EQUIPMENTS
• AREA 5 – ETHANOL DEHYDRATION SECTION
• AREA 6- DECANTATION SECTION
• AREA 6.1: INTEGRATED EVAPORATION PLANT ON DISTILLATION COLUMN
• AREA 6.2: DRYER VAPOUR INTEGRATION EVAPORATION PLANT
• SCOPE OF SUPPLY: STEAM TUBE BUNDLE DRYER
• PARAMETERS:
• A) TUBE BUNDLE
• HOUSING PARTS
• DRIVING SYSTEM
• OTHER EQUIPMENT DETAILS
• DDGS DRYER EQUIPMENT SECTION
• VAPOUR DUCTING
• DRIVE ARRANGEMENT
• AREA 9 – UTILITIES SECTION –
• 1. COOLING TOWER FOR FERMENTATION
• 2. COOLING TOWER FOR LIQUEFACTION, DISTILLATION, MSDH 
•    AND INTEGRATED
• EVAPORATION SECTION
• AIR COMPRESSOR:
• DESIGN DATA & PERFORMANCE PROJECTIONS
• AREA 10: CONDENSATE POLISHING UNIT
• DETAILS OF TREATMENT UNITS
• LIST OF EQUIPMENTS
• RO PLANT -
• FILTER FEED TANK:
• FILTER FEED PUMP
• 1. PRIMING PUMP:
• ANTI-SCALENT DOSING UNIT:
• CARTRIDGE FILTER:
• HIGH PRESSURE PUMP:
• MEMBRANE SKID:
• ROCIP SYSTEM:
• SECTION 3
• SCOPE OF SUPPLY SCOPE OF SUPPLY
• AREA 11 – WATER TREATMENT PLANT: CAPACITY- 1500 M3/DAY
• AREA 12: PRODUCT RECEVING AND BULK STORAGE SECTION
• SECTION 15: ELECTRICAL SECTION
• STANDARD SPECIFICATIONS FOR ELECTRICAL
• MOTOR CONTROL CENTOR (MCC)
• EACH STARTER OF MCC WILL CONSIST OF:
• INCOMER OF MCC WILL BE:
• INTERNAL POWER WIRING
• FOR DOL STARTER
• FOR STAR-DELTA STARTER
• EARTHING
• POWER AND CONTROL CABLES
• PUSH BUTTON STATION
• CABLE TRAYS
• ERECTION MATERIAL
• PLANT LIGHTING:
• SECTION 16
• STANDARD SPECIFICATIONS FOR INSTRUMENTATION
• CONTROL SYSTEM
• COMMUNICATION SYSTEM
• PARTS INTERCHANGEABILITY
• SECURITY
• SPARE PHILOSOPHY
• SYSTEM SPECIFICATION
• COMMUNICATION HARDWARE
• POWER SUPPLY MODULE
• DIGITAL INPUT MODULE
• DIGITAL OUTPUT MODULE
• ANALOG INPUT MODULE
• ANALOG OUTPUT MODULE
• PROCESSOR MODULE
• OPERATOR INTERFACE
• OPERATOR CUM ENGINEERING STATION
• OTHER HARDWARE REQUIREMENT
• MOUNTING
• INTERIOR LIGHTING AND RECEPTACLES
• INSTRUMENT LIST
• LIQUEFACTION SECTION
• FERMENTATION SECTION
• DISTILLATION SECTION
• EVAPORATION SECTION
• DEHYDRATION SECTION
• DETAILS OF LABORATORY EQUIPMENTS
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF BROKEN RICE
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF SILO
• SUPPLIERS OF HAMMER MILLS
• SUPPLIERS OF COOLING TOWER
• SUPPLIERS OF REACTORS
• SUPPLIERS OF D.G. SETS
• SUPPLIERS OF BOILERS
• SUPPLIERS OF CONDENSER
• SUPPLIERS OF DISTILLATION COLUMN
• SUPPLIERS OF SCRUBBER

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)