Graphene Based Battery (2000 Numbers per day)

GRAPHENE BASED BATTERY

[EIRI/EDPR/4624] J.C.: 2841XL

Graphene may not be the sole material in graphene-based batteries, but they are responsible for the electrodes and the coating on such electrodes depending on the battery. Although the traditional lithium-ion battery is the most popular battery that incorporates graphene, graphene can be used in many types of batteries to enhance the batteries' efficiencies, stability, and cycle/discharge cycle rates. 

According to AZo Nano, graphene-based batteries are the most widely developed energy storage device. One of the largest electronics companies, Samsung, commercially produces graphene-based batteries alongside lesser-known battery manufacturers.

What are the benefits of graphene in batteries? Processing graphene into a rechargeable battery’s electrodes improves its energy capacity and charge rate. Graphene’s superior electrical conductivity, mechanical flexibility, chemical stability, and high surface area allow such advantages. 

Graphene is a layer of carbon atoms that are connected in a pattern from a two-dimensional hexagonal structure. Graphene, known as the miracle material, is so popular because of its countless wonderful properties. Its tensile strength is 100 times that of steel, it is a powerful conductor of electrical and thermal energy, extremely light, and very flexible. As graphene has made of one atom layer, it has a very large surface area and also is chemically stable, and also is known as an environmentally friendly material. So it has naturally been considered a suitable electrode alternative in battery applications.

In graphene battery industries, one atom layer of graphene is processed to the so-called graphene balls which are used as protective layers on the electrode of the battery, and this is what allows for an increase in the charging capacity and charging speed. A graphene battery can be light, durable, and suitable for high-capacity energy storage, as well as shorten charging times. The addition of graphene can increase the battery capacity of smart phones to 5000-6000 mAh, previously only seen on larger devices such as tablets. Nowadays, graphene-based batteries are becoming more successful than graphite ones at a fast speed. Graphene batteries are close to sprouting technology. The electrode density of graphene batteries is increased, their cycle times are faster, and they can hold the charge longer so the battery’s lifespan is also improved.

According to Samsung, graphene balls can increase mobile battery capacity by up to 45% and charge speed by up to 500%. The graphene ball battery can fully charge the battery in 12 minutes compared to a full charge in 1 hour. Of course, the charging time for a battery that has a higher capacity is a little longer

COST ESTIMATION

Plant Capacity            2000 Nos/Day  

Land & Building (5000 sq.mt.)    Rs. 9.04 Cr    

Plant & Machinery                    Rs. 1.76 Cr 

Working Capital for 2 Months    Rs. 897.72 Cr 

Total Capital Investment          Rs. 908.95 Cr 

Rate of Return                          25%

Break Even Point                      36%

CONTENTS

INTRODUCTION

APPLICATIONS OF GRAPHENE USE IN BATTERIES

GRAPHENE’S CHARACTERISTICS

GRAPHENE’S PROPERTIES

ELECTRICAL PROPERTIES

OPTICAL PROPERTIES

MECHANICAL PROPERTIES

GRAPHENE’S ELECTRICAL CONDUCTIVITY

THERMAL PROPERTIES

STRUCTURAL DIFFERENCES BETWEEN GRAPHENE AND COMMERCIAL BATTERIES

ADVANTAGES OF GRAPHENE BATTERIES

BENEFITS OF USING A GRAPHENE BATTERY

SMALLER, SLIMMER BATTERY:

HIGHER CAPACITY:

FASTER CHARGING TIMES:

THERMAL MANAGEMENT:

GREATER SAFETY:

BENEFITS

LIMITATIONS OF GRAPHENE BATTERIES

SHORTCOMINGS OF GRAPHENE BATTERY

DISADVANTAGES

POTENTIAL OF GRAPHENE BATTERIES IN EVS

FUTURE SCOPE OF GRAPHENE BATTERIES

CONSTRUCTION OF GRAPHEME BASED LITHIUM ION BATTERY

CONSTRUCTION MATERIAL

COMPOSITION OF GRAFENE BASED LITHIUM-ION BATTERIES

ELECTRODES

CATHODE MATERIALS

GRAPHENE COMPOSITE CATHODE MATERIAL

ANODE MATERIALS

ELECTROLYTES

SEPARATORS

USES AND APPLICATION

GRAFENE BATTERY IN AGRICULTURE

GRAFENE BATTERY IN AUTOMOTIVE EQUIPMENT

GRAFENE BATTERY IN COMMUNICATION

GRAFENE BATTERY IN CONSUMER

GRAFENE BATTERY IN INDUSTRIAL

GRAFENE BATTERY IN MEDICAL

GRAFENE BATTERY IN METERING

B.I.S. SPECIFICATION

PROCESS FLOW CHART FOR CELL MANUFACTURING

MANUFACTURING PROCESS OF LITHIUM ION BATTERY

(1) MATERIAL PREPARATION AND MIXING

(2) COATING AND DRYING

(3) CALENDARING

(4) SEPARATION AND DRYING

(5) PACKAGE ASSEMBLY

(6) CONTACTING, HOUSING AND FILLING WITH ELECTROLYTE

(7) FORMING AND AGING PROCESS

(8) AMBIENT CONDITIONS FOR BATTERY PRODUCTION

(9) TESTING PROCESS

(A) THERMAL PERFORMANCE TESTS –

(B) COLD START TESTS –

(C) CAPACITY TESTS –

(D) PULSE POWER TESTS –

(E) SELF-DISCHARGE TESTS –

(F) ENERGY EFFICIENCY TESTS –

(G) CYCLIC LIFE TESTS -

(H) CALENDAR LIFE TESTS –

(I) REFERENCE PERFORMANCE TESTS –

PROCESS FLOW CHART FOR BATTERY ASSEMBLING

ASSEMBLING PROCESS OF LITHIUM ION BATTERY

1. CELL SORTING

2. MODULE ASSEMBLY

3. PACK ASSEMBLY

4. FINAL TESTING AND STORAGE

PLANT AND MACHINERY EQUIPMENT FOR CELL MANUFACTURING

GENERAL SPECIFICATION

TECHNICAL SPECIFICATION

COATING MACHINE

AUTO SINGLE COATING MACHINE

AUTO DOUBLE COATING MACHINE

SLITTING MACHINE

GENERAL SPECIFICATION

TECHNICAL SPECIFICATION

ROLL PRESS MACHINE

GENERAL SPECIFICATION

TECHNICAL SPECIFICATION

WINDING MACHINE

ELECTROLYTE FILLING MACHINE

EQUIPMENTS FOR ASSEMBLY

1. LINEAR WORKPIECE CARRIER TRANSFER SYSTEM

2. PRE-ASSEMBLY STATION

3. AUTOMATIC MODULE ASSEMBLY STATION

1. ASSEMBLY OF SECOND SIDE PLATE

2. AUTOMATIC LINE CHANGE

3. AUTOMATIC LASER WELDING STATION

MARKET POSITION

GLOBAL GRAPHENE BATTERY MARKET DEFINITION

MARKET RESTRAINTS

MARKET OPPORTUNITY

INCREASED PATENT ACTIVITY

MARKET SEGMENTATION

BY BATTERY TYPE

BY APPLICATION

MARKET OVERVIEW

GROWTH DRIVERS:

CHALLENGES:

LATEST DEVELOPMENTS IN THE GLOBAL GRAPHENE BATTERY MARKET

PLANT LAYOUT

SUPPLIERS OF GRAPHENE BATTERY

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF COPPER FOIL

SUPPLIERS OF ALUMINIUM FOIL

SUPPLIERS OF GRAPHITE POWDER

SUPPLIERS OF LITHIUM IRON PHOSPHATE

SUPPLIERS OF POLY ETHYLENE OXIDE

SUPPLIERS OF POLY VINYL FLUORIDE

SUPPLIERS OF CARBON BLACK

SUPPLIERS OF N-METHYL PYRROLIDONE (NMP)

SUPPLIERS OF GRAPHENE OXIDE POWDER

SUPPLIERS OF SILICON DI OXIDE

INDIAN SUPPLIERS OF COMPELETE LIFEPO4 CELLL PRODUCTION LINE

SUPPLIERS OF SPOT WELDING MACHINE

SUPPLIERS OF CHINA

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF ELECTRIC MOTOR

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)