Grinding Media Balls (30 TPD)

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GRINDING MEDIA BALLS (30 TPD)

[EIRI/EDPR/4584] J.C.: 2801XL

INTRODUCTION

Grinding media are commonly used for the extraction of precious metals, when processing ore minerals. Grinding media are of two types-steel balls and grinding rods. The size of grinding steel balls can be a diameter between 20mm and 150mm, or 1 inch to 6 inch. The steel balls of diameter 25 to 120mm. are used for grinding purposes. In fact, these balls are used in ball mills where the material is ground. The balls are of different diameter and they are thus manufactured by melting and casting by foundary techniques.

Foundary industry is an important one for protection of any iron protection because the casting work is done only by foundaries and then they further jobs to the finished product depending upon and uses are carried out without foundary. No any iron product can be manufactured. Whatever, the steel products, is also cast in steel foundary.

The foundary industry has zig-zag trend depending upon the market fluctuation of the finished products. However, the industries are at very old origin and have extremely been modernized in the past two decades by adopting modern machinery and equipment. The steel balls in diameter of 3" t 5" are used in cement factory for grinding of purposes. In fact, there balls are used in ball mills where the cement is ground. The balls are big in diameter and they are thus manufactured by melting and casting by foundary technique.

It is intended to prepare a Feasibility Report to install 30 TPD Grinding Media Balls production facility as a Green Field Project.

COST ESTIMATION

Plant Capacity 30 MT/Day

Land & Building (3165 sq.mt.) Rs. 4.47 Cr

Plant & Machinery Rs. 2.51 Cr

Working Capital for 0.5 Months Rs. 3.82 Cr

Total Capital Investment Rs. 11.22 Cr

Rate of Return 31%

Break Even Point 60%

CONTENTS

INTRODUCTION

USES & APPLICATIONS

PROPERTIES

MARKET OVERVIEW

PRESENT MANUFACTURERS

BIS SPECIFICATIONS

PROCESS OF MANUFACTURE

ENGINEERING DESIGN CONSIDERATIONS

SUPPLIERS OF PLANTS AND MACHINERY

RAW MATERIALS SUPPLIERS

ETP FACILITY

SEWAGE AND WASTE TREATMENT FACILITY

PRELIMINARY LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

MITIGATION MEASURES (PROPOSED)

HSE REQUIREMENT

PROJECT IMPLEMENTATION MANAGEMENT

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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Key highlights

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