HDPE Drum of Size 50-210 Litters (Production Capacity 10 MT/Day)

HDPE DRUM OF SIZE 50-210 LITTERS (PRODUCTION CAPACITY 10 MT/DAY)

[EIRI/EDPR/4736] J.C.: 2956XL 

Packing Industry is one such industry where lot of SMES are concentrated. In India the consumer packing is undergoing a dramatic change in recent past. In many Industries the plastic containers are replacing conventional metal containers and glass containers because of their comparatively better properties and ease of handling and transportation. Small size plastic containers are used for packing of drugs, pharmaceuticals, insecticides, food items etc. The plastic blow molded containers are made from HDPE (High-density polyethylene), LDPE (Low- density polyethylene ),  PP (Polypropylene) etc. Blow molded plastic containers are finding great demand in modern era. In replacing the traditional Metal/Non Metal and Glass containers throughout the world. With latest trends in Blow Molding technology and advanced machinery and National and International standards molds and dies, many types of packaging containers are manufactured with accurate tolerance and fine quality. 

To suit the requirement of each and every product manufacturing. These products includes Pet bottles, Dropper bottles, Upper Handle bottles, Open top drums, wide mouth drums, Narrow mouth drums, Barrels, Jerry Cans & Carboys, Square Jars, Round Jars, Rib Jars, Thin walled food packaging containers etc. They are of different types and designs that are manufactured to cater the need of packaging. With high quality raw materials procurement, blow molded articles and containers are manufactured with superior quality associated with convenient shapes and sizes, Strong and Sturdy construction, Compact designs, Compatibility, Safe to use etc. As  there is very good demand for plastic containers of various sizes and shapes and quality  to  meet  the  requirement  of  one  and  all.

Polyethylene barrels are made in various colors. Some barrels are created in a natural semi-transparent color to allow for a filler to see the levels of material in the barrels. However these are not UV resistant and are not suitable for outdoor storage. Black drums can be problematic as black pigment is often created from mixing various colors in a recycling process and there is no certainty as to what the previous plastic material was used for. Black barrels are generally not considered food-grade.

One of the often forgotten and perhaps most important aspects of polyethylene is how easy it is to recycle and reuse the containers. The inertness and impermeability make them a perfect candidate for reuse or “up cycling.”

COST ESTIMATION

Plant Capacity            10 MT/Day

Land & Building (8000 sq.mt.)    Rs. 9.18 Cr

Plant & Machinery                    Rs. 3.18 Cr

Working Capital for 2 Months    Rs. 3.84 Cr

Total Capital Investment          Rs. 16.57 Cr

Rate of Return                          26%

Break Even Point                      51%

CONTENTS

INTRODUCTION

USES & APPLICATIONS

HANDLE POLYETHYLENE DRUMS

COSMETICS

CHEMICALS AND FERTILIZERS

PHARMACEUTICALS

FOOD & BEVERAGES

B.I.S SPECIFICATIONS

RAW MATERIAL - HIGH DENSITY POLYETHYLENE

MARKETOVERVIEW FOR HDPE DRUMS

PLASTIC DRUMS MARKET: KEY PLAYERS

SOME OF THE KEY PLAYERS OPERATING IN THE GLOBAL PLASTIC DRUMS MARKET ARE

MANUFACTURERS/SUPPLIERS OF HDPE DRUMS

FEATURES OF HDPE DRUMS

PROPERTIES OF HDPE

BENEFITS OF HDPE DRUMS

SEQUENCES IN HDPE DRUM MANUFACTURING

MANUFACTURING PROCESS OF HDPE DRUM IN DETAILS

MOULDING PROCESS

THERE ARE TWO WAYS OF OVERCOMING THIS PROBLEM.

THE MINIMUM PRACTICAL CYCLE TIME CAN BE ESTABLISHED IN TWO WAYS: 

DETAILS OF BLOW MOULDING

PROCESS

BLOW MOULDING MACHINE PROVIDES THE FOLLOWING FUNCTIONS:

PROCESS FLOW DIAGRAM

BLOW MOULDING MACHINE

THE MACHINE PROVIDES THE FOLLOWING FUNCTIONS:

THE AUTOMATIC BLOW MOULDING MACHINE GIVES THE FOLLOWING SEQUENCE OF OPERATIONS

TO CARRY OUT THE ABOVE MENTIONS SEQUENCE OF OPERATIONS THE BLOW MOULDING MACHINE INCORPORATES THE FOLLOWING:

ELECTRICAL CONTROL PANEL:

EXTRUDER DRIVE

ADVANTAGES OF THIS DRIVE

PARISON HEAD ASSEMBLY

IT CONSISTS OF MAINLY

SIDE FED HEAD:

FOR HDPE

TWO PARISON HEAD FOR HDPE

TOP FED HEAD FOR RPVC

ACCUMULATOR HEAD

PARISON CONTROL

PARISON CONTROL IS FOR THE CONTROL OF:

PARISON CUTTERS

BLOWING AND EJECTOR STATION

SEALING UNIT:

DEFLASHING UNIT

MICROPROCESSOR CONTROLS KWIC MICRO

MAIN MENU OFFERS FOLLOWING PAGES:

CARRIAGE PARAMETERS:

BLOW PIN PARAMETERS:

GENERAL PARAMETERS:

PARISON PROFILE PARAMETERS:

TEMPERATURE PROFILE:

TROUBLE SHOOTING GUIDE FOR BLOW MOULDING

EXTRUSION BLOW MOULDING

EXTRUSION BLOW MOLDING

EXTRUSION BLOW MOLDING

CONTINUOUS EXTRUSION EQUIPMENT

INTERMITTENT EXTRUSION MACHINERY

SPIN TRIMMING

TECHNICAL CONFIGURATION OF MACHINE

BST120-B EXTRUSION BLOWING MACHINE CONFIGURATION

HYDRAULIC PRESSURE

B. ELECTRIC APPLIANCE

C. PNEUMATIC SYSTEM

TECHNICAL PARAMETER

SIZES AND SPECIFICATION OF HDPE DRUMS

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

SUPPLIERS OF RAW MATERIALS

MASTER BATCHES

PRINTING INK

SUPPLIERS OF PLANT AND MACHINERIES

SCRAP GRINDER MACHINE

FIRE FIGHTING EQUIPMENTS

DG SETS

PRINTING MACHINE

MACHINERY PHOTOGRAPHS

RAW MATERIAL PHOTOGRAPHS

PRODUCT PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)