Idler (Metal and Rubber) Production Rate – 250 Nos/Day Metal and 250 Nos/Day Rubber

IDLER (METAL AND RUBBER) PRODUCTION RATE – 250 NOS/DAY METAL AND 250 NOS/DAY RUBBER

[EIRI/EDPR/4672] J.C.: 2889XL

An idler roller is a cylindrical wheel that rotates with the help of an axle. They are used in conveyors, carriages, and other moving objects to reduce friction by rolling rather than sliding over surfaces. In most cases, they prevent unnecessary wear and tear on important parts such as bearings or gearboxes.

Idler, the important component of belt conveyor, is used to effectively support belt and bulk and secure operation of conveyor. Standards, diameter of rollers are Ф76.3、Ф89、Ф108、Ф133、Ф159、Ф193.7、Ф219 etc., subject to belt width and speed. lengths of rollers are standard series, selected by belt width and types of idlers for bearing, consideration is taken into capacity and life of bearing with every single roller. Usually, idler consists of shell, shaft, bearing, housing, seals and snap ring. Idler must be of unique structure, reasonable fitting and accurate assembly, resulting in high capacity and long service life.

COST ESTIMATION

Plant Capacity            500 Nos/Day  

Land & Building (2865 sq.mt.)    Rs. 3.92 Cr    

Plant & Machinery                    Rs. 4.47 Cr 

Working Capital for 1 Month    Rs. 4.15 Cr 

Total Capital Investment          Rs. 13.13 Cr 

Rate of Return                          59%

Break Even Point                      42%

CONTENTS

INTRODUCTION

IDLER CLASSIFICATION

THERE ARE TWO BASIC TYPE OF BELT CONVEYOR IDLERS:

TROUGHING IDLERS

TRANSITION IDLERS

IMPACT IDLERS

FLAT RETURN IDLERS

V TYPE RETURN IDLERS

SELF-CLEANING RETURN IDLERS

TYPES AND FUNCTIONS OF IDLERS

TROUGHING IDLER SETS

TRANSITION IDLER SETS

IMPACT IDLER SETS

TRAINING IDLERS

USES/APPLICATIONS

BIS SPECIFICATION

MARKET OVERVIEW

STEEL MATERIALS:

ALUMINUM MATERIALS:

CARBON FIBER MATERIALS:

STAINLESS STEEL MATERIALS:

INDUSTRIAL:

MINING:

AUTOMOTIVE:

GROWTH FACTORS FOR GLOBAL IDLER ROLLERS MARKET:

MARKET SIZE AND FORECAST OF IDLER ROLLER

IDLER ROLLERS MARKET, BY TYPE

IDLER ROLLERS MARKET, BY APPLICATION

IDLER ROLLERS MARKET, BY GEOGRAPHY

GLOBAL MARKET OVERVIEW OF IDLER ROLLER

STEEL MATERIALS:

ALUMINUM MATERIALS:

CARBON FIBER MATERIALS:

STAINLESS STEEL MATERIALS:

INDUSTRIAL:

MINING:

AUTOMOTIVE:

SOME OF THE COMPANIES THAT ARE PROFILED IN THIS REPORT ARE:

MANUFACTURER/SUPPLIERS 

MANUFACTURING PROCESS STEPS 

RAW MATERIAL ACCEPTANCE

PIPE 

BEARING HOUSING AND SEAL

BEARINGS

SPINDLE (SHAFT) 

ASSEMBLY

GREASING

PROCESS INSPECTION PARAMETERS

PIPE

SHAFT

BEARING HOUSING (STANDARD BROUGHT OUT)

IDLER SELECTION PROCEDURE

PROCESS FLOW SHEET

PLANT/MACHINERY SUPPLIERS 

CNC LATHE

BOARING MACHINE 

POWER HACSAW

MIG WELDING MACHINE

PAINTING EQUIPMENT

AIR COMPRESSURE

DG SETS

MEASURING AND TESTING INSTRUMENTS

MECHANICAL PRESS

POWER PRESS

BUFFING MACHINE

CHINA SUPPLIERS OF PLANT AND MACHINE

SUPPLIERS OF RAW MATERIAL

MILED STEEL ROD

M.S. PIPE 

COPPER WIRES

WELDING ELECTRODE

BRIGHT BARS

BEARING

ETP FACILITY

SEWAGE AND WASTE WATER EFFLUENT 

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

ANTICIPATED ENVIRONMENTAL IMPACTS 

CONSTRUCTION PHASE 

OPERATION PHASE 

MITIGATION MEASURES (PROPOSED)

HEALTH SAFETY & ENVIRONMENT

PROPOSED IMPLEMENTATION SCHEDULE

PRELIMINARY LAYOUT

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)