iron ore fines/lumps (production rate - 3000 tpd)

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IRON ORE FINES/LUMPS (PRODUCTION RATE - 3000 TPD)

[EIRI/EDPR/4563] J.C.: 2780XL

INTRODUCTION

Iron ore is extracted from the mines containing iron ore deposits. As a matter of fact, iron ore deposits are farmed by many different processes e.g., weathering, sedimentation, hydrothermal and chemical. Iron ores occur in igneous, metamorphic, and sedimentary deposits. To be classified as an ore, iron-bearing, mineral deposits must be capable of being mined and reduced to iron on commercial basis. Direct shipping ores are those that can be shipped as mined, without any beneficiation, and contain from 25-68% iron. Some lower grade ores are mined but these ore beneficiated before being sent to iron making furnaces.

The state of a country's iron and steel industry provides an index of its industrial progress. A universally accepted yardstick for measuring a country's level of economic development is its per capita Consumption of steel. Judged by the Yardstick, the depressing fact remains that India is among the countries with the lowest per capita consumption of steel in the world, with only 14 kg Developed countries such as Sweden, West Germany, Japan and U.S.A. have high per capita consumption figures.

It is intended to prepare a Feasibility Report to install 1000 TPD Iron Ore Fines/Lumps production facility from Iron Ore as a Brown Field Project.

COST ESTIMATION

Plant Capacity 3000 Ton/Day

Land & Building (50 Yeard) Rs. 184.92 Cr

Plant & Machinery Rs. 28.96 Cr

Working Capital for 0.5 Months Rs. 10.11 Cr

Total Capital Investment Rs. 227.26 Cr

Rate of Return 66%

Break Even Point 32%

CONTENTS

INTRODUCTION

USES & APPLICATIONS

PRODUCT COMPOSITION

A TYPICAL IRON ORE FINES/LUMPS CONTAIN

SPECIFICATIONS

MARKET OVERVIEW

IRON ORE RESEARVE IN INDIA

IRON ORE IN INDIA: DETAILS

MAJOR BELTS OF IRON ORE IN INDIA:

ODISHA JHARKHAND BELT:

DURG BASTAR CHANDRAPUR BELT:

BELLARY CHITRADURGA CHIKMAGALUR TUMKUR BELT:

MAHARASHTRA GOA BELT:

PRODUCTION DATA OF IRON ORE

PRODUCTION OF IRON ORE IN INDIA INCREASED BY 27% DURING 2021-22 (APRIL-JANUARY)

ANNEXURE

PROSPECTIVE OF IRON ORE IN INDIA

EXPLORATION OF IRON ORE

MANUFACTURING PROCESS STEPS

SIX STEPS TO PROCESS IRON ORE

SCREENING

CRUSHING AND STOCK PILING

FEEDING THE CRUSHER (RECLAIM)

GRINDING

SPIRAL GRAVITY SEPARATION

MAGNETIC SEPARATION

PROCESS FLOW

ENGINEERING DESIGN CONSIDERATIONS

PLANT & MACHINERY SUPPLIERS/CONSULTANTS

RAW MATERIAL SUPPLIERS

IRON-ORE

ETP FACILITY

GREEN BELT

SEWAGE AND WASTE TREATMENT FACILITY

PRELIMINARY LAYOUT

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT:

EQUIPMENT LAYOUT:

SAFETY:

PLANT EXPANSION:

FLOOR SPACE:

UTILITIES SERVICING:

BUILDING:

MATERIAL-HANDLING EQUIPMENT:

RAILROADS AND ROADS:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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Factors limiting market growth
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Market structure
Key highlights

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