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    lauryl alcohol ethoxylate and tridecyl alcohol ethoxylate (10 Tons Per Day)

    lauryl alcohol ethoxylate and tridecyl alcohol ethoxylate (10 Tons Per Day)
    lauryl alcohol ethoxylate and tridecyl alcohol ethoxylate (10 Tons Per Day)
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      LAURYL ALCOHOL ETHOXYLATE AND TRIDECYL ALCOHOL ETHOXYLATE

      [EIRI/EDPR/4543] J.C.: 2760INR, 2760US$


      INTRODUCTION

      Lauryl Alcohol Ethoxylate are a special class of non-ionic surfactants. It is manufactured by mixing ethylene oxide with fatty alcohols which have alkayl carbon atoms.  They have about 12 to 14 lauryl alcohols atoms and are commercially designated by the name LAE.

      Alcohol ethoxylates (AE) are nonionic surfactants that have been used in significant amounts in industrial products.

      Alcohol ethoxylates are the largest volume nonionic surfactants produced, with ethoxylates based on high linearity primary alcohols the predominant type. Household laundry detergents ae the largest single end use for AE. Linear primary AE are the preferred nonionic surfactants for this use due to their rapid biodegradability. Linear primary AE, along with  other AE, also find many smaller volume and more specialized uses in household cleaners, institutional and industrial cleaners, cosmetics, agriculture, and in textile, paper, oil and other process industries.

      The rapid growth in usage of AE in household laundry products over the past 20 years has been driven by trends to low and no phosphate formulations, more manmade fibers in the wash load, and cooler washing temperatures. Alcohol ethoxylates are less sensitive to water hardness than competing materials. They are also particularly effective at removing oily soils and are relatively low foamers. Alcohol ethoxylates are used in powdered and particularly in liquid laundry detergents which now account for 35-40% of the U.S. market.


      COST ESTIMATION

      Plant Capacity            10 Ton/Day  

      Land & Building (2000 sq.mt.)    Rs. 2.75 Cr    

      Plant & Machinery                    Rs. 95 Lac 

      Working Capital for 1 Month    Rs. 2.90 Cr 

      Total Capital Investment          Rs. 6.76 Cr 

      Rate of Return                          58%

      Break Even Point                      35%


      CONTENTS


      INTRODUCTION

      PROPERTIES OF LAURYL ALCOHOL ETHOXYLATE

      CHARACTERISTICS OF LAURYL ALCOHOL ETHOXYLATE

      USES AND APPLICATION OF LAURYL ALCOHOL ETHOXYLATE

      USES AND APPLICATION OF TRIDECYL ALCOHOL ETHOXYLATE

      FATTY ALCOHOL ETHOXYLATE SPECIFICATION

      PROCESSES OF ETHOXYLATION

      ETHOXYLATION OF ALCOHOL

      SYNTHETIC ALCOHOL ETHOXYLATE:

      MARKET OVERVIEW OF ALCOHOL ETHOXYLATE

      RECENT ACHIEVEMENTS

      CURRENT SCENARIO OF ALCOHOL ETHOXYLATE

      THE GLOBAL ALCOHOL ETHOXYLATES MARKET IS SEGMENTED

      CHEMISTRY AND MANUFACTURE OF ALCOHOL ETHOXYLATE

      FORMULATION

      LAURYL ALCOHOL 2 ETHOXYLATE

      LAURYL ALCOHOL 6 ETHOXYLATE

      LAURYL ALCOHOL 12 ETHOXYLATE

      LAURYL ALCOHOL 20 ETHOXYLATE

      LAURYL ALCOHOL 5 ETHOXYLATE

      TRIDECYL ALCOHOL 12 ETHOXYLATE

      MANUFACTURING PROCESS

      PROCESS FLOW DIAGRAM

      PRINCIPLES OF PLANT LAYOUT

      STORAGE LAYOUT:

      EQUIPMENT LAYOUT:

      SAFETY:

      PLANT EXPANSION:

      FLOOR SPACE:

      UTILITIES SERVICING:

      BUILDING:

      MATERIAL-HANDLING EQUIPMENT:

      RAILROADS AND ROADS:

      MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

      PLANT LOCATION FACTORS

      PRIMARY FACTORS

      1. RAW-MATERIAL SUPPLY:

      2. MARKETS:

      3. POWER AND FUEL SUPPLY:

      4. WATER SUPPLY:

      5. CLIMATE:

      SPECIFIC FACTORS

      6. TRANSPORTATION:

      A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

      7. WASTE DISPOSAL:

      8. LABOR:

      9. REGULATORY LAWS:

      10. TAXES:

      11. SITE CHARACTERISTICS:

      12. COMMUNITY FACTORS:

      13. VULNERABILITY TO WARTIME ATTACK:

      14. FLOOD AND FIRE CONTROL:

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT

      1. DEPRECIATION:

      2. FIXED ASSETS:

      3. WORKING CAPITAL:

      4. BREAK-EVEN POINT:

      5. OTHER FIXED EXPENSES:

      6. MARGIN MONEY:

      7. TOTAL LOAD:

      8. LAND AREA/MAN POWER RATIO:

      PROJECT IMPLEMENTATION SCHEDULES

      INTRODUCTION

      PROJECT HANDLING

      PROJECT SCHEDULING

      PROJECT CONSTRUCTION SCHEDULE

      TIME SCHEDULE

      ADDRESSES OF RAW MATERIAL SUPPLIERS

      ADDRESSES OF PLANT AND MACHINERY SUPPLIERS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)



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