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    Detailed Project Report on Leather Goods (Leather Travelling Bags, Leather Chappals, Leather Waist Belt, Leather Purse, Leather Shoes)

    Detailed Project Report on Leather Goods (Leather Travelling Bags, Leather Chappals, Leather Waist Belt, Leather Purse, Leather Shoes)
    Detailed Project Report on Leather Goods (Leather Travelling Bags, Leather Chappals, Leather Waist Belt, Leather Purse, Leather Shoes)
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      LEATHER GOODS (LEATHER TRAVELLING BAGS, LEATHER CHAPPALS, LEATHER WAIST BELT, LEATHER PURSE, LEATHER SHOES)

      [EIRI/EDPR/4208] J.C.: 2373XL


      INDIAN LEATHER INDUSTRY – OVERVIEW, EXPORT PERFORMANCE & PROSPECTS

      The Indian Leather, Leather Products and Footwear Industry holds a prominent place in the Indian economy. This sector is known for its consistency in high export earnings and it is among the top ten foreign exchange earners for the Country.

      The export of footwear, leather and leather products from India was to the tune of US $ 3.68 billion during 2020-21.

      The industry is bestowed with an affluence of raw materials as India is endowed with 20% of world cattle & buffalo and 11% of world goat & sheep population. Added to this are the strengths of skilled manpower, innovative technology, increasing industry compliance to international environmental standards, and the dedicated support of the allied industries.

      The leather industry is an employment intensive sector, providing job to about 4.42 million people, mostly from the weaker sections of the society. Women employment is predominant in leather products sector with about 30% share.

      India is the second largest exporter of leather garments, third largest exporter of Saddlery & Harness and 4th largest exporter of Leather Goods in the world.

      The major production centers for footwear, leather and leather products in India are located in the States of Tamil Nadu – Chennai, Ambur, Ranipet, Vaniyambadi, Vellore, Pernambut, Trichy, Dindigul and Erode; West Bengal – Kolkata; Uttar Pradesh – Kanpur, Agra, Noida, Saharanpur; Maharashtra – Mumbai; Punjab – Jalandhar; Karnataka Bengaluru; Telengana Hyderabad; Haryana – Ambala, Gurgaon, Panchkula, Karnal and Faridabad; Delhi; Madhya Pradesh – Dewas; Kerala – Kozhikode and Ernakulam / Cochin; Rajasthan; Jaipur; Jammu & Kashmir; Srinagar.

       STRENGTHS OF INDIAN LEATHER SECTOR

       • Own raw material source – About 3 billion sq ft of leather produced annually

      Some varieties of goat / calf / sheep skins command premium position

      Strong and eco-sustainable tanning base

      Modernized manufacturing units

      Trained / skilled manpower at competitive wage levels

      World-class institutional support for Design & Product Development, HRD and R & D.

      Presence of support industries like leather chemicals and finishing auxiliaries

      Presence in major markets – Long Europe experience

      Strategic location in the Asian landmass

      EMERGING STRENGTHS

      Design development initiatives by institutions and individuals

      Continuous modernization and technology up-gradation

      Economic size of manufacturing units

      Constant human resource development programme to enhance productivity

      Increasing use of quality components

      Shorter prototype development time

      Delivery compliance

      Growing domestic market for footwear and leather articles

       HIGHLIGHTS OF PRODUCT SEGMENTS OF INDIAN LEATHER AND FOOTWEAR INDUSTRY

       Tanning Sector –

      Annual availability of leathers in India is about 3 billion sq.ft. India accounts for 13% of world leather production of leathers. Indian leather trends/colors are continuously being selected at the MODEUROPE Congress

      Footwear Sector

      India is Second largest footwear producer after China, with Annual Production of 2.58 billion pairs (2018). India is also the second largest consumer of footwear after China, with a consumption of 2.60 billion pairs.

      Footwear (leather and non-leather) export accounts for about 45.62% share in Indian leather and footwear industry’s export (2020-21).

      Leather Garments Sector – India is the second largest global exporter.

      Accounts for 8.03% share of India’s total export from leather sector (2020-21).

      Leather Goods & Accessories Sector including Saddlery & Harness –

      India is the fifth largest global exporter of Leather Goods & Accessories and third largest exporter of Sadldery and Harness items.

      COST ESTIMATION

      Plant Capacity                            600 Nos./Day

      Land & Building (300 sq.mt.)  Rs. 37.50 Lac

      Plant & Machinery                       Rs. 35.30 Lac

      Working Capital for 2 Months   Rs. 54.57 Lac

      Total Capital Investment            Rs. 1.38 Cr

      Rate of Return                               66%

      Break Even Point                         41%


      CONTENTS

      INTRODUCTION

      INDIAN LEATHER INDUSTRY – OVERVIEW, EXPORT PERFORMANCE & PROSPECTS

      STRENGTHS OF INDIAN LEATHER SECTOR

      EMERGING STRENGTHS

      HIGHLIGHTS OF PRODUCT SEGMENTS OF INDIAN LEATHER AND FOOTWEAR INDUSTRY

      TANNING SECTOR –

      FOOTWEAR SECTOR –

      INDIA’S EXPORT OF LEATHER & LEATHER PRODUCTS 2019-20 VIS-A-VIS 2020-21

      % SHARE OF LEATHER & LEATHER PRODUCTS FY 2020-21

      MAJOR MARKETS:

      % SHARE OF INDIA’S EXPORTS OF LEATHER & LEATHER PRODUCTS IN TOP 12 COUNTRIES IN US$ MN FY 2020-21

      INDIA’S EXPORT OF LEATHER & LEATHER PRODUCTS TO VARIOUS COUNTRIES FOR LAST 5 YEARS

      FUTURE OUTLOOK:-

      USES & APPLICATION OF LEATHER

      B.I.S. SPECIFICATION

      BUREAU OF INDIAN STANDARDS GUIDELINES ON BIS CERTIFICATION FOR FOOTWEAR MANUFACTURERS

      LIST OF FOOTWEAR PRODUCTS UNDER MANDATORY BIS CERTIFICATION

      MARKET POSITION

      INDIA’S EXPORT BASKET:

      TANNING SECTOR

      FOOTWEAR SECTOR

      LEATHER GARMENTS SECTOR

      THE LEATHER INDUSTRY: BACKGROUND

      THE INDIAN LEATHER INDUSTRY:

      INDIAN LEATHER PRODUCTION CENTRES:

      THE BREAK-UP OF LEATHER EXPORTS VALUE IN FY2018-2019 IS AS FOLLOWS:

      PERCENTAGE BREAK-UP OF TOTAL LEATHER EXPORTS FROM INDIA:

      AMOUNT OF INDIAN LEATHER EXPORTS SENT TO VARIOUS COUNTRIES IS AS FOLLOWS:

      INVESTMENT OPPORTUNITIES IN INDIA:

      FDI POLICY:

      GOVERNMENT INCENTIVES:

      KEY AGENCIES IN INDIA:

      COUNCIL FOR LEATHER EXPORTS (CLE):

      CENTRAL LEATHER RESEARCH INSTITUTE (CLRI):

      FOOTWEAR DESIGN AND DEVELOPMENT INSTITUTE (FDDI):

      TRADE FAIRS IN GERMANY:

      INDIA LEATHER DAYS:

      THE ILM INTERNATIONAL LEATHER GOODS FAIR:

      THE GALLERY SHOES:

      CONSULATE ACTIVITIES:

      THE INDIAN LEATHER SHOW 2019:

      THE INDIA LEATHER DAYS 2019:

      MAJOR INDIAN COMPANIES IN THE LEATHER INDUSTRY

      LIST OF FOREIGN COMPANIES IN THE LEATHER INDUSTRY

      MANUFACTURING PROCESS

      1. CURING

      2. SOAKING

      3. PAINTING

      4. LIMING

      5. FLESHING

      6. DE-LIMING

      7. BATING

      8. PICKLING

      9. DE-GREASING

      10. TANNING

      11. SPLITTING

      12. SHAVING

      13. NEUTRALIZATION

      14. DYEING

      15. FATLIQUORING

      16. SAMMING

      17. SETTING OUT

      18. FINAL DRYING

      19. STAKING & DRY DRUMMING

      20. BUFFING & BRUSHING

      21. FINISHING

      22. FINAL GRADING

      23. MEASUREMENT

      MANUFACTURERS/SUPPLIERS/EXPORTERS LIST OF MACHINERYAND RAW MATERIAL SUPPLIERS

      NAME & ADDRESS OF CHEMICAL AND FINISHING MATERIAL

      LEATHER GOODS & ACCESSORIES SUPPLIERS

      PLANT & MACHINERIES SUPPLIERS ADDRESS

      RAW-MACHINERY SUPPLIERS:

      WEIGHING MACHINES

      PACKAGING MACHINE

      D.G. SET

      LABORATORY TESTING EQUIPMENTS

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      PRIMARY FACTORS

      1. RAW-MATERIAL SUPPLY:

      2. MARKETS:

      3. POWER AND FUEL SUPPLY:

      4. WATER SUPPLY:

      5. CLIMATE:

      SPECIFIC FACTORS

      6. TRANSPORTATION:

      A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

      7. WASTE DISPOSAL:

      8. LABOR:

      9. REGULATORY LAWS:

      10. TAXES:

      11. SITE CHARACTERISTICS:

      12. COMMUNITY FACTORS:

      13. VULNERABILITY TO WARTIME ATTACK:

      14. FLOOD AND FIRE CONTROL:

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT

      1. DEPRECIATION:

      2. FIXED ASSETS:

      3. WORKING CAPITAL:

      4. BREAK-EVEN POINT:

      5. OTHER FIXED EXPENSES:

      6. MARGIN MONEY:

      7. TERM LOANS:

      8. TOTAL LOAD:

      9. LAND AREA/MAN POWER RATIO:

      UTILITIES

      POWER

      WORKING

      TOTAL MANPOWER AND PAYROLL

      UTILITIES

      STEAM

      POWER

      EFFLUENT TREATMENT AND DISPOSAL

      THE WASTE FROM THE FOOD PROCESSING OPERATIONS MAY BE CLASSIFIED ON THE BASIS OF:

      STANDARDS

      TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE

      WASTE TREATMENT

      PRIMARY TREATMENT

      ANAEROBIC TREATMENT

      ANAEROBIC TREATMENT HAS THE ADVANTAGES OF

      SECONDARY TREATMENT

      TERTIARY TREATMENT

      SOLIDS CONCENTRATION

      TYPICAL WASTE SOLIDS CHARACTERISTICS

      EQUIPMENT REQUIREMENT

      EQUIPMENT REQUIREMENTS

      LEATHER PRODUCTS “A SNAPSHOT”

      LEATHER FOOTWEAR

      LEATHER GOODS

      LEATHER GARMENTS

      ORGANIZATION CHART

      PLANT LAYOUT

      TURNKEY CONSULTANT

      SWOL ANALYSIS

      STRENGTHS

      OPPORTUNITIES

      WEAKNESS

      LIMITATIONS

      IMPLEMENTATION SCHEDULE

      PLANT LOCATION

      KANPUR CITY- AN INTRODUCTION

      CONNECTIVITY

      DISTANCES FROM SOME DESTINATIONS IN THE REGION:

      KANPUR HISTORY & LOCATION


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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