Detailed Project Report on liquid calcium and minerals, vitamins mixture plant for cattles
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LIQUID CALCIUM AND MINERALS, VITAMINS MIXTURE PLANT FOR CATTLES
[CODE NO.4014]
India possesses an enormous cattle (180 million) and buffalo (61 million) population but the annual milk production has reached only about 30 million tones. The low milk production is primarily during to the poor potential of the animal and the lack of adequate nutrition. For the fullest exploitation of their genetic potentialities, better feeding must go hand in hand with better breeding.
The principal feed resources for animal consumption in the country are crop residues like straws of wheat, rice and other cereals and stovers which are very poor in feed value. Even these ate in short supply. These are supplemented to some extent by relatively better quality fodders like cultivated leguminous and non leguminous fodder grasses and concentrates. The latter are formulated largely from agro-industrial by-product and forest wastes and small quantities of low-grade cereals with the present stock of feed and fodder resources available in the country, it is well impossible to meet the nutrient requirements of even the present day low-producing cattle and buffaloes such a situation is bound to aggravate difficulties in the feeding of better producing livestock such as cross bred lows in exploiting their full genetic potentiality for early growth, better reproduction and higher milk production.
Livestock in the country, therefore, suffer widely from insufficient supply of nutrients. The unconventional agro-industrial by products and forest wastes may find a greater use as livestock feeds in coming years.
The nutritive value of tropical feeds and fodder is lower than those grown in temperate region. This situation does not allow cows to consume maximum amount feeds, nor to get feeds of minimum allowable digestability. It is not possible to anticipate any remarkable improvement in the feed situation in the near future and also in the supply of high digestible ingredients like warse grains.
The digestability of feed for meeting nutrient requirements of the cattle must bear relation to its intake capacity.
In order that a cow with high milk yielding potential, which this country is looking forward to have in large numbers, produce milk to their inherited capacity, it will be necessary to provide adequate and balanced nutrition that should include high quality fodder and concentrates, mostly originating from ago industrial by products and wastes. The poor quality fodders like straws and stovers when chopped and fortified with urea, molasses and mineral mixture, improve in nutritive value and palatability. Such practice should be followed to maximize the utilization of valuable fodder resources. It is also necessary to preserve good quality forage as hay or silage to provide for feed during the lean periods. With the availability of food quality fodder and some feed concentrate to supplement the ration in meeting the various nutrient requirements, the milk production will certainly go higher even with the existing cattle and buffalo population.
COST ESTIMATION
Plant Capacity 7000 Kg./Day
Land & Building (3000 sq.mt.) Rs. 1.96 Cr
Plant & Machinery Rs. 38 Lac
Working Capital for 2 Months Rs. 1.55 Cr
Total Capital Investment Rs. 3.99 Cr
Rate of Return 42%
Break Even Point 49%
- INTRODUCTION
- MINERAL MIXTURE
- MINERAL SALTS WITH ACTIVE ELEMENTS AND THEIR FUNCHEN
- FUNCTIONS OF DIFFERENT MINERALS
- CLASSIFICATION
- CATTLE FEEDS ARE OF 2 TYPE
- FORM OF SUPPLY
- B.I.S. SPECIFICATION
- MAIN INGREDIENTS OF CATTLE FEED USED IN INDIA
- DIFFERENT TYPES OF COMPOUND CATTLE FEED
- OVERVIEW OF INDIAN FEED INDUSTRY
- THE THREE KEY TYPES OF COMPOUND CATTLE-FEED PRODUCERS ARE
- QUANTITIES OF FEED FED TO DIFFERENT SPECIES WITHIN HOUSEHOLD
- PREMISE & FACT SHEET OF COMPOUND FEED MARKET IN INDIA
- HOW MUCH COMPOUND FEED CATTLE TO BE FED
- ISSUES WITH FEED & FODDER IN INDIA
- CROP RESIDUE MANAGEMENT
- GREEN FODDER MANAGEMENT
- USE OF ALTERNATE SOURCE OF FEED
- RAM MATERIAL REQUIREMENT FOR COMPOUND FEED BY 2020
- RAM MATERIAL AVAILABILITY FOR COMPOUND FEED BY 2020
- MARKET SURVEY
- PRESENT STATUS OF THE CATTLE FEED INDUSTRY
- DEMAND
- ESTIMATING DEMAND ON THE BASIS OF PAST EXPERIENCE
- ESTIMATION OF DEMAND ON THE BASIS OF VARIOUS MACROS
- FACTORS
- CONCLUSION
- ADDRESSES OF PRESENT MANUFACTURERS OF LIQUID CALCIUM
- FOR CATTLE FEED & MINERAL MIXTURE
- CATTLE FEED
- PROCESS FLOW SHEET FOR CATTLE FEED
- FORMULATION OF LIQUID CALCIUM (LIQUID FEED)
- FORMULATION OF MINERAL MIXTURE WITHOUT SALT FOR DAIRY FEED
- (ANIMALS)
- FORMULATION OF MINERAL MIXTURE
- RATE OF FEEDING MINERAL MIXTURE TO DIFFERENT CATEGORIES
- OF ANIMAL
- METHOD OF FEEDING MINERAL MIXTURE
- FORMULATION OF LIQUID CALCIUM
- FORMULATION OF LIQUID CALCIUM
- FORMULATION OF LIQUID CALCIUM
- MANUFACTURING PROCESS OF LIQUID CALCIUM
- TECHNOLOGY FOR MAKING LIQUID FEEDS
- BASIC COLLOIDAL CHEMISTRY
- EQUIPMENT FOR LFS MANUFACTURE
- TIPS FOR HIGH-QUALITY PRODUCTS
- MINERAL SUPPLEMENTS AND THEIR MINERAL COMPOSITION
- PROCESS FOR MINERAL MIXTURE IN DETAILS
- CLEANING PROCEDURE
- DETAILS OF MAJOR EQUIPMENTS FOR MINERAL MIXTURE
- BALL MILL
- INTAKE INCLINED SCREW CONVEYOR
- RIBBON MIXER
- SILO INCLINED SCREW CONVEYOR
- STORAGE SILO
- START UP & SHUT DOWN PROCEDURE
- BALL MILL
- METHOD OF PREPARING LIQUID FEED SUPPLEMENTS CONTAINING
- CALCIUM CHLORIDE
- DETAILED DESCRIPTION OF THE INVENTION
- EXAMPLE-1
- TABLE 1
- EXAMPLE 2
- THE FOLLOWING LIQUID FEED SUPPLEMENTS WERE PREPARED
- AND EVALUATED
- TABLE-II
- EXAMPLE 3
- TABLE III
- PROCESS FLOW DIAGRAM FOR LIQUID CALCIUM CHLORIDE
- MANUFACTURING PROCESS OF MINERAL MIXTURE
- PROCESS FLOW DIAGRAM FOR MINERAL MIXTURE
- TESTING METHOD OF MINERAL MIXTURE FOR
- SUPPLEMENTING CATTLE FEED
- 1. SCOPE
- 2. TYPES
- 3. INGREDIENTS
- 4. DESCRIPTION
- 5. REQUIREMENTS
- 6. PACKING AND MARKING
- TABLE 1 REQUIREMENT FOR MINERAL MIXTURES FOR SUPPLEMENTING
- CATTLE FEEDS -- IS 1664: 2002 CLAUSE 6.3
- INGREDIENTS FOR MINERAL MIXTURES
- RAW MATERIAL REQUIRED/MONTHS
- LIQUID CALCIUM
- MINERAL MIXTURE
- PLANT LAYOUT
- ADDRESSES OF RAW MATERIALS SUPPLIERS
- CANE MOLASSES
- ANIMAL FAT
- CALCIUM CHLORIDE
- AMMONIUM SULPHATE
- ADDRESSES OF PLANT & MACHINERY SUPPLIERS
- MIXERS
- PULVERIZER
- VIBRATING SCREEN
- FILLING MACHINE
- LABORATORY TESTING EQUIPMENTS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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