liquor bottling plant (imfl bottling unit) 5000 cases per day

LIQUOR BOTTLING PLANT (IMFL BOTTLING UNIT)

[CODE NO.4445] 

An Alcoholic beverage is a drink containing ethyl alcohol of agricultural origin in any percentage, derived either through natural fermentation, or addition during process. Ethanol or ethyl alcohol is produced through a natural process when the yeast converts the sugar contained in fruit, cereals and sugarcanes, into alcohol. Pure alcohol is a colorless, pure liquid. The process used for its preparation is called fermentation.

India is the third largest global spirits market by volume in the world, just behind China and Russia. It is also one of the fastest growing markets in the world. The domestic alcohol industry has recognized that the young people and women are the key target populations for them and they are assertively focusing on these vulnerable groups through their marketing campaigns. India is one of the world‘s most restrictive places for trade and doing business. In 2014, it is ranked 110 out of 152 countries, in terms of economic freedom, by the Economic Freedom of the World Report. Its Freedom to Trade Index was 6.2 (highest score 10.0), 124 Doing business in India remains difficult for both foreign and domestic companies. The country was ranked 133 out of 152 countries by the World Bank this year in its Doing Business Score. Many studies have indicated trade barriers continue to be a major hindrance to India‘s development and prosperity, making trade liberalization and further deregulation critical to its economy. 

COST ESTIMATION

Plant Capacity                              5000 Cases/Day  

Land & Building (9680 sq.yard)  Rs. 30.08 Cr    

Plant & Machinery                         Rs. 19.15 Cr 

Working Capital for 3 Months   Rs. 22.79 Cr 

Total Capital Investment            Rs. 73.98 Cr 

Rate of Return                               21%

Break Even Point                          53%

• INTRODUCTION
• INDIAN MADE FOREIGN LIQUOR:
• COUNTRY LIQUOR:
• BEER:
• FOREIGN LIQUOR BOTTLED IN ORIGIN (BIO):
• WINE:
• INDIAN LIQUOR INDUSTRY IS DIVIDED INTO TWO BROAD CATEGORIES
• LEGAL ENVIRONMENT
• CUSTOM & DUTIES
• SOCIAL ENVIRONMENT
• WESTERN CULTURE INFLUENCE
• PROHIBITION IN INDIA
• THREAT OF NEW ENTRANTS
• BARGAINING POWER OF CUSTOMERS
• BARGAINING POWER OF SUPPLIERS
• PREDICTIONS REGARDING RAW MATERIALS
• RIVALRY
• ETHYL ALCOHOLS
• ETYL ALCOHOL (ETHANOL)
• ALCOHOLIC BEVERAGE
• THERE ARE A LARGE VARIETY OF ALCOHOLIC BEVERAGES
• OTHER FORMS OF ALCOHOL
• DIFFERENT ALCOHOLIC DRINK
• WHISKY
• RUM
• 3. BRANDY
• 4. VODKA
• 5. BEER
• 6. GIN
• WHISKY:-
• WHISKY
• TYPES OF WHISKY:
• USES AND APPLICATIONS
• CHARACTERISTICS OF THE INDIAN LIQUOR MARKET
• INDIAN SPIRIT INDUSTRY
• HUGE POTENTIAL FOR INDIAN SPIRITS MARKET
• COVID-19 IMPACT ON THE INDIAN SPIRITS INDUSTRY
• CHALLENGES FOR INDIAN SPIRITS PRODUCERS
• MARKET OVERVIEW OF ALCOHOLIC BEVERAGES
• AIM: DEVELOP PRINCIPLES FOR REGULATION AND TAXATION
• METHODOLOGY: SECONDARY DATA ANALYSIS & SURVEY
• VARIATION ACROSS STATES
• FACTORS INFLUENCING THE GROWTH OF ALCOHOL INDUSTRY IN INDIA
• URBANIZATION:
• FAVOURABLE DEMOGRAPHICS:
• CHANGING SOCIAL NORMS:
• INCREASED ALCOHOL ACCESSIBILITY AND AVAILABILITY:
• STRATEGIES FOR PROMOTION AND ADVERTISEMENT OF ALCOHOL PRODUCTS
• SURROGATE ADVERTISING OF ALCOHOL PRODUCTS:
• SPONSORSHIP OF EVENTS:
• PROMOTION AND THE ENTERTAINMENT INDUSTRY:
• ATTRACTIVE PACKAGING AND LABELING OF ALCOHOL PRODUCTS:
• NEWER PROMOTION CHANNELS:
• LIQUOR MARKET IN INDIA
• ALCOHOL COMPANIES AND THEIR MAJOR BRANDS IN INDIA
• INDUSTRY OUTLOOK OF IMFL
• GROWTH OF ALCOHOLIC BEVERAGES IN INDIA
• MANUFACTURING PROCESS OF IMFL BOTTLING PLANT
• IMFL BOTTLING PLANT
• PROCESS DESCRIPTION
• DETAILED PROCESS DESCRIPTION
• 1. ALCOHOL MASS METERING SYSTEM (SPIRIT CONCENTRATION METER)
• 2. RECEPTION SYSTEM FOR ALCOHOL/WATER MIXTURES
• 3. BLENDING SYSTEM FOR ALCOHOL/WATER MIXTURES
• 4. WATER DEAERATION SYSTEM
• 5. FILTRATION SYSTEMS
• 6. EQUIPMENT FOR STORAGE TANK FACILITIES
• 7. BATCH MIXING SYSTEM
• 8. CONTINUOUS IN-LINE BLENDING SYSTEM,
• 9. COMBINED BLENDING SYSTEM
• 10. CARBONATION AND BEVERAGE ANALYSIS
• 11. MOBILE METERING UNITS
• 12. PRODUCT TRACING FOR INTERNAL DOCUMENTATION BY MEANS OF
• 13. CLEANING SYSTEM
• PACKAGING
• PACKING STANDARDS:
• GREEN COLOURED BEER BOTTLES
• CLEAR COLOURED BORDEUX BEER BOTTLES
• STANDARD CAPACITY OF LIQUOR BOTTLES
• PACKAGING REQUIREMENT:
• SWOT ANALYSIS OF ALCOHOL INDUSTRY
• STRENGTHS:
• WEAKNESSES:
• OPPORTUNITIES:
• THREATS:
• LIST OF MACHINERY AND EQUIPMENTS USED IN ALCOHALIC BEVERAGES PLANT
• MULTI-TUBE COAXIAL HEAT PASTEURIZER
• ACCESSORIES
• BALANCE TANK
• PASTEURIZER FEED PUMP
• HOT WATER PREPARATION SYSTEM
• MULTI COAXIAL HEAT EXCHANGER/ HOLDING TUBES
• HOT WATER RECIRCULATION PUMP
• CIP SYSTEM (FULLY AUTOMATIC)
• CIP SYSTEM CAN BE CONFIGURED WITH THE FOLLOWING OPTIONS TO SPECIFIC NEEDS
• ONLINE DUPLEX FILTER
• ROTARY BOTTLE RINSING MACHINE
• UNI BLOCK FILLING AND CAP SEALING MACHINE
• SLAT CHAIN CONVEYOR
• INSPECTION CONVEYOR
• ROTARY LABELING MACHINE
• CASE PACKER MACHINE
• AUTOMATIC CARTON SEALER MODEL
• PROCESS FLOW CHART OF ALCOHOLIC BEVERAGES PROCESSING PLANT
• SCHEMATIC FLOW DIAGRAM OF “ALCOHOLIC DRINK BOTTLING PLANT”
• B.I.S. SPECIFICATIONS
• RECTIFIED SPIRIT
• 346 - 1952
• IS - 321 - 1964
• IS - 6613 - 1972
• PRODUCTION OF BRANDY
• COMPONENTS OF BRANDY:-
• ETHYL ALCOHOL:-
• OTHER ALCOHOLS:
• METHYL ALCOHOL (WOOD ALCOHOL):-
• ALDEHYDES:-
• ESTERS:-
• COLUMN STILLS:-
• CONDENSERS:-
• PRODUCTION OF RUM
• TYPES OF RUM AND THE RAW MATERIALS:
• PRETREATMENT OF RAW MATERIAL:-
• FERMENTATION:-
• 1. FERMENTATION TEMPERATURE:-
• (2) PH VALUE:-
• (3) FERMENTATION TIME:-
• (4) YEAST:-
• THE BEST YEAST IS FROM MOLASSES.
• DISTILLATION:-
• CONTINUOUS DISTILLATION:-
• MATURING:
• PRODUCTION OF SPIRIT FOR GIN
• RAW MATERIAL:
• PRODUCTION FROM GRAIN:
• 1 COOKING:-
• CONVERSION:
• FERMENTATION:-
• MANUFACTURING PROCESS OF WHISKY
• 1. PRESSING:
• 2. FERMENTATION:
• (A) ALCOHOLIC FERMENTATION:
• (B) ACIDIC FERMENTATION:
• 3. BOTTLING:
• VODKA:
• TREATMENT METHODS
• MANUFACTURERS OF ALCOHOLIC BEVERAGES
• SUPPLIERS OF ENA IN KARNATAKA
• LIST OF IMFL/LIQUOR MANUFACTURER IN INDIA
• SUPPLIERS OF RAW MATERIALS
• ENA
• GLASS BOTTLES
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF COMPLETE PLANT AND MACHINERY
• SUPPLIERS OF PLANT AND EQUIPMENTS
• COLUMN
• CONDENSER
• BOTTLE FILLING MACHINE
• BOTTLE SEALING MACHINE
• BOTTLE WASHING MACHINE
• LABELLING MACHINE
• CONVEYOR BELT
• STAINLESS STEEL TANKS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)