Detailed Project Report on lpg and oxygen cylinder

LPG AND OXYGEN CYLINDER

[CODE NO.4220]  

FOR LPG CYLINDER

LPG Cylinder is an essential item for filling liquefied petroleum gas used for cooking purpose. The body of LPG cylinder is deep drawn in two pieces then these are welded together to make a compact unit without any leak and defect etc. LPG cylinders are in use in 5 Kg., 12 Kg., 14.2 Kg. & 19 Kg. capacities. To ascertain the quality, safety and performance certain regulations are applicable such as BIS standardization and Explosive License etc. While all the cylinders are spray-painted with a signal red colour. BPC cylinders have yellow ring around the bung. HPC cylinders in blue ring and IOC cylinder are fully red. In case of 19 Kg. cylinders the top is painted olive green. The cylinders carry their complete history with regard to their serial number, Tare/ Gross weight, water capacity, ISE monogram test date, manufacturer identification and year of manufacturing.

 SIZES OF LPG CYLINDER

LP Gas cylinders can come in many different sizes depending on the application. The gross weight of an LP Gas cylinder is often one of the limiting factors in selecting the size, especially for domestic applications. The diameter is also a very important factor because it has implications with the dimensions of the conveyors in the filling plant, and the pallets and racks used for storage etc.

For domestic use, cylinders typically will have capacities ranging from 4kg to 15kg whereas for commercial and industrial use, these will range from 45kg to 50kg. Smaller cylinders i.e. 1kg to 3kg capacities are used for camping equipment and in developing countries where they often serve as an entry level for LP Gas applications in low income households - mainly for cooking. LP Gas cylinders will almost always be used in the vertical position although forklift cylinders are typically designed to be used horizontally with capacities ranging from 15kg to 22kg.

COST ESTIMATION

Plant Capacity                                   3200 Nos/Day

Land & Building (5000 sq.mt.)  Rs. 4.39 Cr

Plant & Machinery                              Rs. 17.35 Cr

Working Capital for 2 Months    Rs. 26.54 Cr

Total Capital Investment                   Rs. 49.02 Cr

Rate of Return                                     40%

Break Even Point                                40%

• INTRODUCTION
  
• FOR LPG CYLINDER
• SIZES OF LPG CYLINDER
• CONSTRUCTION OF LPG CYLINDER
• 1. BODY
• 2. BUNG
• 3. SHROUD
• 4. FOOT RING
• 5. VALVES
• (A) SELF-CLOSING, CLIP-ON VALVE
• (B) HAND WHEEL OPERATED VALVE
• FOR OXYGEN CYLINDER
• SPECIFICATION OF OXYGEN CYLINDER
• (1) TYPE A OXYGEN CYLINDER
• (2) TYPE B OXY GEN CYLINDER
• (3) TYPE D OXYGEN CYLINDER
• USES AND APPLICATION
• FOR LPG CYLINDER
• FOR OXYGEN CYLINDER
• B.I.S. SPECIFICATION
• FOR LPG CYLINDER
• FOR OXYGEN CYLINDER
• PROCESS FLOW CHART
• FOR LPG CYLINDER
• FOR OXYGEN CYLINDER
• MANUFACTURING PROCESS
• FOR LPG CYLINDER
• (A) FOR PRESSURE PARTS
• (B) NON-PRESSURE PARTS
• GENERAL
• THE MAIN STEPS ARE GIVEN BELOW
• QUALITY CONTROL
• (A) MATERIAL SPECIFICATIONS:
• (B) WELDING SPECIFICATION
• (C) MANUFACTURING PROCESS SPECIFICATION
• (A) CYLINDER BODY
• (B) VALVE PROTECTION RING-STAY PLATE ASSEMBLY
• (C) FOOTRING
• (D) HEAT TREATMENT
• (E) SURFACE PREPARATION & PAINTING
• (F) TESTING
• (G) SCREEN PRINTING/STENCILING
• (H) STAMPINGS & PUNCHING
• 1. STAMPING ON BUNG:
• 2. STAMPING ON THE STAY PLATES:
• (I) VALVE FIXING
• (J) WEIGHMENT OF CYLINDER
• (K) PACKING
• FOR OXYGEN CYLINDER
• QUALITY CONTROL AND TESTING (PLEASE REFER IS: 7285(PART-I): 2004
• 1. MATERIALS
• 2. HEAT TREATMENT
• 3. DESIGN
• A. NECK DESIGN
• B. VALVE FITTINGS
• C. FOOT RINGS
• D. NECK RINGS
• 4. MANUFACTURE
• A. WALL THICKNESS
• B. SURFACE DEFECTS
• C. OUT-OF-ROUNDNESS
• D. MEAN DIAMETER
• E. STRAIGHTNESS
• F. VERTICALLY
• G. STABILITY
• 5. TESTING REQUIREMENTS
• A. TYPE APPROVAL PROCEDURE
• B. BATCH TESTS
• C. TEST ON EVERY CYLINDER
• POSSIBLE TESTS IN A DAY
• 6. CYLINDER MARKING
• 7. BIS CERTIFICATION MARKING
• 8. COLOUR IDENTIFICATION
• 9. PREPARATION FOR DESPATCH
• MARKET POSITION
• PRINCIPLES OF PLANT LAYOUT
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• 6. TRANSPORTATION:
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TOTAL LOAD:
• 8. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• PLANT LAYOUT
• SUPPLIERS OF LPG & OXYGEN CYLINDER
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF M.S SHEET
• SUPPLIERS OF M.S BILLET
• SUPPLIERS OF LPG & OXYGEN CYLINDER VALVE
• SUPPLIERS OF BUNG
• SUPPLIERS OF SHROUD AND FOOT RING
• SUPPLIERS OF MIG WELDING ELECTRODE
• SUPPLIERS OF ZINC
• SUPPLIERS OF POWDER COATING PAINT
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF SHEARING MACHINE
• SUPPLIERS OF BRASS BILLET CUTTING MACHINE
• SUPPLIERS OF DEEP DRAWING PRESS
• SUPPLIERS OF INDUCTION HEATING FURNACE
• SUPPLIERS OF CNC LATHE MACHINE
• SPINNING LATHES
• CIRCLE CUTTING MACHINE
• SUPPLIERS OF POWER PRESS
• SUPPLIERS OF TRIMMING MACHINE
• SUPPLIERS OF MIG WELDING MACHINE
• SUPPLIERS OF HEAT TREATMENT FURNACE
• SUPPLIERS OF SAND BLASTING MACHINE
• SUPPLIERS OF DG SETS
• SUPPLIERS OF EOT CRANES
• SUPPLIERS OF POWER TRANSFORMERS
• SUPPLIERS OF ELECTRICAL PANEL
• SUPPLIERS OF ELECTRIC MOTOR
• SUPPLIERS OF COOLING TOWER
• SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
• SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
• SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
• SUPPLIERS OF AIR COMPRESSORS
• SUPPLIERS OF PLATFORM WEIGHING MACHINE
• SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
• SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
• SUPPLIERS OF SHOT BLASTING MACHINE
• SUPPLIERS OF JIGS AND FIXTURE
• SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)