Millet (Sprouted) Processing Plant (Cap: 600 Kg/Day)

MILLET (SPROUTED) PROCESSING PLANT (CAP: 600 KG/DAY)

[EIRI/EDPR/4651] J.C.: 2868XL

Millets represent a crucial staple grain for poor  farmers in the drier, hotter parts of the developing  world, especially in Africa and Asia. Around the world,  millets (pearl millet and lesser millets) are grown in  more than 93 different nations. The most common  millet is sorghum, which is farmed on 42.1 million  hectares in 105 nations. Developing nations primarily  in Africa and Asia produce and consume 97% of the  world's millets. India is the greatest millet producer in  the world, with 26.6% of the world's millet growing  area and 83% of Asia's millet cropping area.

In India, millets plays important role in rain fed region  which contributes to 60% of the total area. The small  millets are rich source of nutrients and minerals and  resistant to drought and stress in rain fed farming.  Millets are adapted to a wide range of ecological  conditions and are often grown on skeletal soils that  are less than 15cm deep. It does not demand rich soils  for their survival and growth. In India, millets have  been an integral part of tribal food in the States of  Odisha, Madhya Pradesh, Jharkhand, Rajasthan,  Karnataka, and Uttarakhand and are majorly grown in  Rajasthan, Uttar Pradesh, Gujarat, Madhya Pradesh, Haryana, Maharashtra and Karnataka.

Indian millets are a group of nutritiously rich, drought tolerant and mostly grown in the arid and semi-arid regions of India. They are small-seeded grasses belonging to the botanical family Poaceae. They constitute an important source of food and fodder for millions of resource-poor farmers and play a vital role in ecological and economic security of India. These millets are also known as "coarse cereals" or "cereals of the poor". Indian Millets are nutritionally superior to wheat and rice as they are rich in protein, vitamins and minerals. They are also gluten-free and have a low glycaemic index, making them ideal for people with celiac disease or diabetes.

COST ESTIMATION

Plant Capacity            600 KG/Day  

Land & Building (2000 sq.mt.)    Rs. 1.05 Cr    

Plant & Machinery                    Rs. 2.47 Cr 

Working Capital for 2 Months    Rs. 90.44 Lac 

Total Capital Investment          Rs. 4.72 Cr 

Rate of Return                          16%

Break Even Point                      72%

CONTENTS

INTRODUCTION

BENEFITS OF MILLETS:

INTERNATIONAL YEAR OF MILLETS 2023: INITIATIVES TAKEN AND PROPOSED ACTIVITIES:

THE INTERNATIONAL YEAR OF MILLET GIVES A THRIVING OPPORTUNITY TO

INDIAN MILLET PRODUCTION SCENARIO:

INDIA MILLETS PRODUCTION

MILLETS PRODUCTION OFWORLD

PRODUCTION SHARES OF MILLETS BY REGION (FAOSTAT 2020)

INDIAN MILLET SOURCING POINT:

A BRIEF HISTORY OF MILLETS

CULTIVATING MILLETS

MILLETS AND THE ENVIRONMENT

PROPERTIES

FIG. 1 GENERAL STRUCTURE OF MILLET GRAIN

GLOBAL DISTRIBUTION AND PRODUCTION OF MILLETS

GLOBAL PRODUCTION

DISTRIBUTION OF MILLETS IN INDIA

VERNACULAR NAMES OF MILLETS

SORGHUM

FINGER MILLET

PEARL MILLET

PROSO MILLET

KODO MILLET

FOXTAIL MILLET

BARNYARD MILLET

LITTLE MILLET

NUTRITIONAL IMPORTANCE AND HEALTH BENEFITS OF MILLETS

NUTRIENT COMPOSITION

NUTRITIONAL CHARACTERISTICS

CARBOHYDRATES

STARCH

SOLUBLE SUGARS

CARBOHYDRATE DIGESTIBILITY

DIETARY FIBER

FATTY ACID (LIPIDS)

PROTEIN

MARKET OVERVIEW

MILLETS MARKET SIZE AND FORECAST

MILLETS MARKET, BY END-USE

MILLETS MARKET, BY DISTRIBUTION CHANNEL

KEY PLAYERS IN THE MILLET MARKET ARE:

MILLETS EXPORTS OF INDIA

HEALTH BENEFITS OF MILLETS

MAJOR PLAYER’S

AVAILABILITY OF TECHNOLOGY/KNOW HOW

SPECIFICATION OF PACKAGING MATERIAL

PERFORMANCE:

PRODUCT APPLICATIONS

AVAILABILITY OF RAW MATERIAL

DOMESTIC SCENARIO FOREIGN EQUIPMENT MANUFACTURERS

PROCESSING

MILLET PROCESSING RELATED FARM MACHINERY

COMMUNITY SCALE SMALL MILLET PROCESSING - SUMMARY OF MATERIAL FLOW

LIST OF MACHINERY & EQUIPMENTS

UNLOADING BINS:

GRAIN STORAGE SILOS:

VIBRATING PRE-CLEANER:

HEAVY DUTY PULVERISER MILL:

FLOUR SIFTER MACHINE:

DE-STONER:

BUCKET ELEVATOR:

FOOD GRADE CONVEYOR:

INSPECTION CONVEYOR:

ROTARY WASHER:

BATCH TYPE WASHER:

MULTIPURPOSE WASHER:

COMMERCIAL MILLET SPROUT MAKER MACHINE

CONTINUOUS HOT AIR BELT DRYER:

TRAY DRYER:

QUALITY CONTROL AND STANDARDS

ANALYSIS OF CEREAL AND CEREAL PRODUCTS

1.0 FOOD GRAINS

1.1 DEFINITION OF REFRACTIONS

1.1.1 EQUIPMENT

1.1.2 PROCEDURE

1.2 DETERMINATION OF FOREIGN MATTER

1.3 DETERMINATION OF MINERAL MATTER

1.4 DETERMINATION OF REFRACTIONS OTHER THAN FOREIGN MATTER

1.4.1 QUANTITY OF SAMPLE TO BE TAKEN FOR DETERMINING REFRACTIONS OTHER THAN FOREIGN MATTER

1.5 DETERMINATION OF RODENT EXCRETA AND HAIR

1.5.1 RODENT EXCRETA

1.6 DETERMINATION OF LIGHT FILTH

1.6.1 LIGHT FILTH IN WHOLE WHEAT FLOUR

1.6.1.1 PRINCIPLE

1.6.1.2 APPARATUS

REFLUX APPARATUS (SOLVENT SAVER APPARATUS)

WILDMAN TRAP FLASK

1.6.1.1 REAGENTS

1.6.1.2 ISOLATION

2.0 DETERMINATION OF MOISTURE

2.1 APPARATUS

2.2 PROCEDURE

2.3 CALCULATION

3.0 DETERMINATION OF URIC ACID

3.1 PRINCIPLE

3.2 APPARATUS

3.3 REAGENTS

3.4 PROCEDURE

4.0 TEST FOR PRESENCE OF ERGOT IN FOOD GRAINS

4.1 REAGENTS

4.2 APPARATUS

4.3 PROCEDURE

5.0 DETERMINATION OF HYDROCYANIC ACID IN BEANS

5.1 PRINCIPLE

5.2 APPARATUS

5.3 REAGENTS

5.4 PROCEDURE

5.5 CALCULATION

6.0 DETERMINATION OF AFLATOXIN

7.0 DETERMINATION OF DEOXYNIVALENOL (DON)

7.1 PRINCIPLE

8.0 ANALYSIS OF ATTA (WHEAT)

PREPARATION OF SAMPLE

8.1. DETERMINATION OF MOISTURE

8.1.2 CALCULATION

8.2 DETERMINATION OF TOTAL ASH

DOCUMENTS REQUIRED FOR LICENSES

LIST OF DOCUMENTS:

PRINCIPLES OF PLANT LAYOUT

SOME OF THE FACTORS IN RAIL-TRACK PLANNING ARE:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

DEPRECIATION:

FIXED ASSETS:

WORKING CAPITAL:

BREAK-EVEN POINT:

OTHER FIXED EXPENSES:

MARGIN MONEY:

TERM LOANS:

TOTAL LOAD:

PACKAGING TYPES

MANUFACTURES PROCESSING MACHINES

SOME OTHER SUPPLIERS OF PLANT AND MACHINERY

CONVEYOR BELT

BUCKET ELEVATORS

WEIGHING MACHINES

BAG SEALING MACHINE

D.G. SET

LABORATORY TESTING EQUIPMENTS

EFFLUENT TREATMENT AND DISPOSAL

STANDARDS

TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE

WASTE TREATMENT

PRIMARY TREATMENT

ANAEROBIC TREATMENT

SECONDARY TREATMENT

TERTIARY TREATMENT

SOLIDS CONCENTRATION

TYPICAL WASTE SOLIDS CHARACTERISTICS

PHYSICAL METHODS FOR EFFLUENT TREATMENT

MICROBIOLOGICAL APPROACH FOR EFFLUENT TREATMENT

EQUIPMENT REQUIREMENTS

MANPOWER

GENERAL

BASIS OF ESTIMATION

UTILITIES

WATER

WATER QUALITY PARAMETERS FOR PROCESSED WATER:

STEAM

UTILITIES (EQUIPMENTS)

WATER TREATMENT PLANT

STEAM GENERATING SYSTEM

REFRIGERATION SYSTEM:

POWER

WORKING

TOTAL MANPOWER AND PAYROLL

QUALITY CONTROL

QUALITY CONTROL PROCEDURE/PARAMETERS

PHYSICAL

EXAMINATION

DETERMINATION OF MOISTURE CONTENT

PROCEDURE

CALCULATION

DETERMINATION OF SOLUBLE SOLIDS

PRINCIPLE:-

APPARATUS

DETERMINATION OF ACIDITY

DETERMINATION OF TOTAL ASH

TEST FOR PRESENCE OF MINERAL ACID

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)