Mono Carton Manufacturing

MONO CARTON MANUFACTURING

[EIRI/EDPR/4760] (J.C.: 2980XL)

INTRODUCTION

Folding cartons also have a plethora of printing and unique finishing options available to choose from. As mentioned in this guide, printing options include offset, digital and flexographic printing, allowing excellent colors, unique textures and visual effects. For special finishes, this packaging option offers things such as:

• UV Coating

• Spot UV Coating

• Lamination

• Embossing/Debossing

• Die Cutting/Scoring

• Glitter/Pigment Sprinkles

• Foil Stamping

Even options for certified grades of paperboard material are available to accommodate food and medical industry standards!

But though these many benefits are heavily in favor of folding cartons, there are still a few minor disadvantages compared to other options. The strength and durability, for example, can be a disadvantage, but foldable cartons can still be solid and reliable with additional inserts. However, compared to the more sturdy rigid and corrugated boxes, they may not be as protective of the product inside.

Additionally, due to the limitations of cutting machinery, thickness is limited to 0.81 mm, which makes it difficult for this packaging option to hold significantly weighty products.

And though we did mention that folding cartons are sustainable, on the other hand, some packages tend to be challenging to assemble and are often improperly thrown away after a single use, increasing waste and counterbalancing the fact that this option should be eco-friendly.

COST ESTIMATION

Plant Capacity            5 MT/Day

Land & Building (1000 sq.mt.)    Rs. 1.90 Cr

Plant & Machinery                    Rs. 11.13 Cr

Working Capital for 1 Month    Rs. 1.13 Cr

Total Capital Investment          Rs. 14.38 Cr

Rate of Return                          17%

Break Even Point                      68%

CONTENTS

INTRODUCTION

PROS AND CONS OF FOLDING CARTON PACKAGING

TYPES OF MONO CARTONS

TUCK END AUTO-BOTTOM FOLDING CARTON BOX

SNAP BOTTOM OR LOCK BOTTOM BOX FOLDING CARTON BOX

STRAIGHT TUCK END FOLDING CARTON BOXES

REVERSE TUCK END FOLDING CARTON BOXES

PAPER FOLDING CARTON SLEEVE

DOUBLE WALL TRAY AND LID BOXES, OR TWO-PIECE BOXES

CUSTOM FOLDING CARTON BOX WITH CUSTOM INSERT

DIFFERENCE IN FOLDING CARTON VS RIGID VS CORRUGATED

VARIENTS OF MONO CARTON

STRAIGHT TUCK END MONO CARTON

BAG-IN-BOX-MONO CARTON

LINED MONO CARTON

WINDOW PATCH MONO CARTON

AUTO LOCK BOTTOM MONO CARTON

PASTED LOCK BOTTOM MONO CARTON

REVERSE TUCK END MONO CARTON

INDIAN PACKAGING INDUSTRY

B.I.S. SPECIFICATION

MARKET POTENTIAL OF MONO CARTON

MONO CARTON MARKET ANALYSIS

SEQUENCES IN FOLDING CARTON MANUFACTURE

MANUFACTURING PROCESS OF MONO CARTON

FOLDING CARTON PRODUCTION PROCESS

DIE-LINES AND SHEET LAYOUT:

SHEETING AND PRINTING:

POST-PRESS FINISHES:

DIE-CUTTING:

FOLDING AND GLUING:

USES AND APPLICATION OF MONO CARTON

FOLDING CARTON

MARKET OVERVIEW OF MONO CARTON

GLOBAL MARKET TRENDS OF MONO CARTON

GROWING DEMAND FOR FOLDING CARTON PACKAGING IN INDIA AND SOUTHEAST ASIA

CONSOLIDATION TO CONTINUE IN PAPER PRODUCTION AND CONVERSION SEGMENTS

A FEW LARGE PLAYERS, ALONG WITH MANY SMALL COMPANIES

MANUFACTURERS/SUPPLIERS OF MONO CARTON

INNOVATION IN FOLDING CARTON

PROCESSING DETAILS OF MONO CARTON

THE FOLDING CARTON MANUFACTURING PROCESS OVERVIEW

1. DIE-LINES AND SHEET LAYOUT

2. SHEETING & PRINTING

3. POST-PRESS FINISHES

4. DIE-CUTTING

5. FOLDING/GLUING

TYPES OF MONO CARTON

MONO CARTONS

FOLDING CARTONS

LITHO-LAMINATED CARTONS

E FLUTED

G FLUTED

PLASTIC CARTONS

COSMETICS

FRAGRANCES

HEALTHCARE

RIGID BOXES

STEPS IN FOLDING CARTON MAKING

PACKAGE DESIGN

LAYOUT

DIE MAKING

SHEETING

A WORD ABOUT “GRAIN”

PRINTING

SCREEN PRINTING BASIC

PRE-PRESS

THE FOUR PRIMARY PRINTING PROCESSES

CUTTING & CREASING

OTHER FINISHING

FOIL STAMPING

EMBOSSING/DEBOSSING

WINDOWING

LIST OF LAB EQUIPMENTS FOR PRODUCT ANALYSIS

ADDRESSES OF PLANT & MACHINERY SUPPLIERS

COMPLETE PLANT AND MACHINERY SUPPLIERS FOR AND MONO CARTON

ADDRESSES OF RAW MATERIALS SYPPLIERS

SYPPLIERS OF PRINTING INKS

LIST OF LAB EQUIPMENTS FOR PRODUCT ANALYSIS

CARTON & MONO CARTON INDUSTRY CONSULTANT IN INDIA

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)