Detailed Project Report on net manufacturing unit

NET MANUFACTURING UNIT

[CODE NO.4129] 

• Agrotech: Agro textiles is a major segment of Technical Textiles and contributes to more than 21% of the technical textile sector in India. Agro technical textile is divided into 4 main segments.

• Agrotech includes textile products used in agriculture, horticulture (including floriculture), fisheries and forestry.

• Applications for technical textiles in agriculture include all activities concerned with the growing and harvesting of crops and animals.

• It includes diverse items such as, ropes, shade fabrics, mulch mats, woven and non-woven covers for crops, bird protection nets, etc.

• These textiles are driving the sector profitably by improving the productivity and reducing the need for chemicals.

Agrotech Products

Agro-textiles for production of crops

• Sunscreens

• Bird Protection nets

• Plant nets

• Ground Cover

• Windshield/Wind protection

Nets/wind breaks

• Root ball net

• Mulch mat

• Insect meshes

Agro-textiles for Horticulture & Floriculture

• Hail protection fabrics

• Mulch net

• Rain protection fabrics

• Wind control fabrics

• Harvesting nets

Agro-textile for Animal Husbandry

• Nylon & Polyester Identification belts for cows

• Textile nets for udders

Agro-textiles for Fishing and Aquaculture nets

• Fishing nets

• Aquaculture nets

Fishing Nets are devices made from fibers woven in a grid-like structure. Fishing nets are usually meshes formed by knotting a relatively thin thread. Early nets were woven from grasses, flaxes and other fibrous plant material. Later cotton was used. Due to the technical characteristics of Nylon, Nylon fishnet constitutes more than 65-70% of the total fishnet consumption world over. While HPDE is at 25 - 30% of the total fishnets, PP/ Polyester constitute 5-10% of the total demand globally.

Fishing net is a fabric made joining twine at an interval of about half an inch or so to form a set of mashes for catching the fish. These have been from plied cotton yarn so far in our country & many other countries, but slowly it is being replaced by the fish nets manufactured by using chemically treated extra strong nylon yarns. For marine fishing only nylon fish net is preferred.

Fish nets are manufactured by HDPE Yarn twisted nylon or cotton yarns. These are woven on special looms. Fish nets are made of two types e.g. knotted type or knotless type.

Normally transparent nylon is used for the manufacture but the coloured nylon yarns may be employed for the purpose which makes it a bit economical.

Generally fish nets are marketed in the size of nets 12 feets X 12 feets with inches of (0.5"), (0.75") where as the first one is most popular & widely acceptable quality.

Fisheries sector occupies a very important place in the socio-economic development of the country. It has been recognized as a powerful income and employment generator as it stimulates growth of a number of subsidiary industries and is a source of cheap and nutritious food besides being a foreign exchange earner. Most importantly, it is the source of livelihood for a large section of economically backward population of the country.

The geographical diversity in India is also ideal for both marine and inland fisheries, thereby making it one of the lead producers of fish globally. India’s coastline extends over 8,118 kilometres with an Exclusive Economic Zone of 2.02 million square kilometres. The total area covered by inland water bodies is 73.59 Lakh hectares, almost two times the size of the state of Kerala. 

Target of 20 million tones by 2022-23

In October 2018, the government launched the Fisheries and Aquaculture Infrastructure Development Fund (FIDF) to meet the infrastructural requirements in the sector. The target set was to produce 15 million tonnes by 2020 by supporting Blue Revolution. FIDF also aims to achieve a sustainable growth of 8% to 9% to increase India’s fish production to 20 million tonnes by 2022-23. Under FIDF, a corpus of ₹10,000 crores was announced in the Union Budget in 2018. An estimated fund size of Rs 7522.48 crore comprising of Rs 5266.40 crore was to be raised by the Nodal Loaning Entities (NLEs), Rs 1316.6 crore through beneficiaries’ contribution and Rs 939.48 crore budgetary support from Government of India. Furthermore, the government also extended the facility of Kisan Credit Card to fisherfolk for meeting their short-term working capital requirements. 

COST ESTIMATION

Plant Capacity                                    2 MT/Day

Land & Building (20,000 sq.ft.)           Lease

Plant & Machinery                               Rs. 4.69 Cr

Working Capital for 1 Month            Rs. 1.11 Cr

Total Capital Investment                    Rs. 6.76 Cr

Rate of Return                                      23%

Break Even Point                                  68%

• INTRODUCTION
  
• AGROTECH PRODUCTS
• AGRO-TEXTILES FOR PRODUCTION OF CROPS
• NETS/WIND BREAKS
• AGRO-TEXTILES FOR HORTICULTURE & FLORICULTURE
• AGRO-TEXTILE FOR ANIMAL HUSBANDRY
• AGRO-TEXTILES FOR FISHING AND AQUACULTURE NETS
• TARGET OF 20 MILLION TONNES BY 2022-23
• OVERALL FISH PRODUCTION INCREASED BY OVER 38% IN SIX YEARS
• ANNUAL AVERAGE GROWTH RATE IS ONLY 6.8%
• ANDHRA PRADESH ACCOUNTS FOR MORE THAN A QUARTER OF INDIA’S FISH PRODUCTION
• SHADE NET
• ADVANTAGE AND APPLICATION OF SHADE NET
• ADVANTAGES OF SHADE NETS
• APPLICATIONS
• AGRICULTURAL AND HORTICULTURAL USES
• ANTI-HAIL NETTING PURPOSES
• GENERAL PURPOSES
• RAW MATERIAL FOR NETS AND TWINE
• A) SYNTHETIC FIBERS
• B) NATURAL FIBERS
• DENIER
• COUNT
• GRAVITY
• MATERIALS
• NYLON
• NYLON MULTIFILAMENT
• NYLON MONOFILAMENT
• POLYESTER
• TWINE
• TYPES OF FISHING NETS
• BOTTOM TRAWL
• CAST NET
• CORACLE NET FISHING
• DRAGNET
• DRIFT NET
• DRIVE-IN NET
• FIXED GILLNET (ON STAKES)
• FYKE NET
• GHOST NET
• GILLNET
• HAND NET
• LANDING NET
• LAVE NET
• LIFT NET
• MIDWATER TRAWL
• PLANKTON NET
• PURSE SEINE
• PUSH NET
• SEINE NET
• SHORE-OPERATED LIFT NET
• SURROUNDING NET
• TANGLE NET
• FISHING NETS
• PRODUCT CHARACTERISTICS
• MARKET DYNAMICS AND KEY GROWTH DRIVERS – FISHING INDUSTRY IN INDIA
• RAW-MATERIALS AND MACHINERY FOR MANUFACTURING FISHNETS
• SHADE NETS/FABRICS
• PRODUCT CHARACTERISTICS
• KEY APPLICATION AREAS OF SHADE-NETS
• TYPES OF NETS
• PROPERTIES AND CHARACTERISTICS
• MARKET SURVEY
• INTRODUCTION TO TECHNICAL TEXTILE INDUSTRY
• INDIAN TEXTILE INDUSTRY
• INTRODUCTION
• MARKET SIZE
• INVESTMENT
• GOVERNMENT INITIATIVES
• OVERVIEW OF INDIAN TEXTILE INDUSTRY
• GLOBAL TECHNICAL TEXTILE INDUSTRY
• INDIAN TECHNICAL TEXTILE INDUSTRY
• AGROTECHNICAL TEXTILES
• KEY MANUFACTURERS IN THE SEGMENT
• SHADE NETS:
• MULCH MATS:
• ANTI-HAIL NETS AND BIRD PROTECTION NETS
• CROP COVERS
• FISH NETS
• DEMAND AND SUPPLY
• NEED FOR FISHING NETS
• FISHING NET MANUFACTURE
• SUPPLY – DEMAND GAP
• MANUFACTURING PROCESS OF FISHNET (HDPE) FROM GRANULES
• FISHING NETS
• 1. PROCUREMENT OF RAW MATERIAL
• 2. MELTING PP/HDPE GRANULES
• 3. SPINNING
• 4. COOLING AND STRETCHING FOR MAKING SINGLE YARN
• 5. PLYING
• 6. TWINING AND WINDING
• 7. NETTING
• 8. LENGTH/DEPTH STRETCH
• 9. QUALITY CHECK
• 10. BUNDLING & PRESSING
• 11. PACKING& DISPATCH
• FISHING ROPES
• PROCUREMENT OF RAW MATERIAL
• MELTING PP GRANULES
• SPINNING
• COOLING AND STRETCHING FOR MAKING SINGLE YARN
• PLYING
• ROPE TWISTING AND WINDING
• PACKING
• PROCESS FLOW DIAGRAM
• PROCESS TO MANUFACTURE FISH NET (KNOTTED & KNOTLESS TYPE)
• LOOP FORMATION
• METHOD FOR DESIGNATION KNOTTED NETTING FOR FISHING NETS
• SIZE OF NETTING & SPECIAL FEATURES
• DESIGNATION OF KNOTTED NETS
• PRINCIPAL CHARACTERISTICS OF NETTING
• INDICATION OF USE
• MANUFACTURE
• TYPE OF KNOT
• DIRECTION OF STRETCH
• SIZE OF NETTING
• NETTING YARNS
• FINISH OF NETTING
• PACKING OF NETTING
• PROCESS FLOW SHEET
• METHOD OF MONOFILAMENT MOLDING
• MONOFILAMENT MOLDING
• MONOFILAMENT MOLDING DEVICE
• EXTRUSION UNIT
• TYPES OF DIES
• COOLING UNIT
• ELONGATION UNIT
• ANNEALING UNIT
• WINDING UNIT
• MONOFILAMENT MOLDED PRODUCTS
• LIST OF MACHINERY & EQUIPMENT’S
• 75MM MONOFILAMENT EXTRUSION PLANT FOR HDPE
• THE STANDARD EXTRUDES CONSISTS
• KEY FEATURES
• EXTRUDER:
• HOPPER LOADER
• DIE HEAD
• QUENCHING TANK
• GODET-I
• ORIENTATION HOT WATER BATH WITH PANEL
• GODET-II
• ELECTRICAL CONTROL PANEL
• METHOD OF TEST FOR THE DETERMINATION
• OF MESH SIZE FOR FISHING NET
• SCOPE
• REFERENCES
• TERMINOLOGY
• ACTIVE FISHING GEAR
• DANISH SEINE
• PASSIVE FISHING GEAR
• PURSE SEINE
• TRAWL
• PRINCIPLE
• APPARATUS
• MEASURING FORCE
• REQUIREMENTS FOR TESTING
• GENERAL
• ATMOSPHERE FOR TESTING
• TESTING IN THE WET STATE
• PROCEDURE
• CALCULATION AND EXPRESSION OF RESULTS
• TEST REPORT
• FISHING NET APPLICATION AREA’S
• AGROTECH (AGRO TEXTILES)
• BIRD PROTECTION NETS
• PLANT NETS
• MONOFIL NETS
• ROOT BALL NETS
• INSECT PROTECTION NET
• WEED CONTROL FABRIC
• FRUIT COVERS
• PACKTECH (PACKAGING TEXTILES)
• LENO BAGS
• BUILDTECH (CONSTRUCTION TEXTILES)
• SCAFFOLDING NETS
• SPORTECH (SPORTS TEXTILES)
• SPORTS NETS
• SPORTS COMPOSITES MARKET
• ARTIFICIAL TURF
• AGROTECH
• SPORTECH
• FUTURE MARKET PROJECTIONS
• B.I.S. SPECIFICATION
• IS: 4401: 1981
• IS: 4402: 1967
• IS: 4641-1968
• HEADQUARTERS
• SALES OUTLETS ADDRESS
• TELEPHONE NO/FAX/E-MAIL
• TYPES OF KNOT USED IN NEETING
• SINGLE KNOT
• DOUBLE KNOT
• MESH SIZE
• DEPTH
• LENGTH
• SELVAGE
• MARKET OVERVIEW OF TECHNICAL TEXTILE
• GLOBAL TECHNICAL TEXTILES MARKET
• AGRO TEXTILES MARKET IN INDIA
• MAJOR PLAYERS IN INDIA
• INDIA’S ADVANTAGE IN GROWING AS A GLOBAL MANUFACTURING HUB
• RAW MATERIAL
• MANPOWER AVAILABILITY AND COST
• POWER COST AND LENDING RATES
• FOREIGN MACHINE MANUFACTURERS
• INDIAN MACHINE MANUFACTURERS
• MAIN RAW MATERIALS SUPPLIERS
• SUPPLERS OF OTHER RELATED PLANT & MACHINERY
• BOBBIN WINDER
• HOT WATER BATH
• REACTION VESSEL
• SUPPLIERS OF RAW MATERIALS
• HDPE GRANULES
• MASTER BATCHES
• PRESENT MANUFACTURERS/SUPPLIERS OF FISHNET
• MANPOWER REQUIRMENT
• GENERAL
• BASIS OF ESTIMATION
• WORKING
• TOTAL MANPOWER AND PAYROLL
• RAW MATERIALS
• UTILITIES (EQUIPMENTS)
• UTILITIES
• WATER FACILITIES
• WATER TREATMENT PLANT
• STEAM GENERATING SYSTEM
• REFRIGERATION SYSTEM
• PIPING AND INSULATION
• POWER
• ELECTRICALS & POWER CONTROLS
• REQUIREMENT OF POWER
• CONNECTED ELECTRICAL LOAD AT A GLANCE
• EFFLUENT TREATMENT AND DISPOSAL
• INTRODUCTION
• STANDARDS
• TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
• WASTE TREATMENT
• PRIMARY TREATMENT
• ANAEROBIC TREATMENT
• SECONDARY TREATMENT
• TERTIARY TREATMENT
• SOLIDS CONCENTRATION
• PRINCIPLES OF PLANT LAYOUT
• STORAGE LAYOUT
• EQUIPMENT LAYOUT
• SAFETY
• PLANT EXPANSION
• FLOOR SPACE
• UTILITIES SERVICING
• BUILDING
• MATERIAL-HANDLING EQUIPMENT
• RAILCOADS AND ROADS
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• SPECIFIC FACTORS
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• DEPRECIATION
• FIXED ASSETS
• WORKING CAPITAL
• BREAK-EVEN POINT
• OTHER FIXED EXPENSES
• MARGIN MONEY
• TERM LOANS
• TOTAL LOAD
• POWER CONSUMED IN KWH
• LAND AREA/MAN POWER RATIO
• SWOT ANALYSIS
• STRENGTHS
• WEAKNESSES
• OPPORTUNITIES
• THREATS
• ORGANIZATION CHART
• PLANT LATOUT
• LIST OF CONSULTANTS FOR TECHNICAL KNOW HOW
• IMPLEMENTATION SCHEDULE
• LICENSES REQUIRED
• MACHINERY PHOTOGRTAPHS
• RAW & FINAL PRODUCTS PHOTOGRAPHS
• QUALITY CONTROL OF FISHING NET
• TESTING FACILITIES/ CERTIFICATIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)