Nickel Sulphate (500 kg per day)

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NICKEL SULPHATE

[EIRI/EDPR/4459] J.C.: 2670XL

Nickel Sulphate is an inorganic compound that exists in different states depending on its hydrated forms. The chemical formula for nickel sulphate is NiSO4. Based on the degree of hydration the colour of the compound differs. Nickel dust is highly flammable.

The demand for electroplating and batteries has increased substantially over the years. Nickel sulfate is a prime component in the manufacturing of batteries and electroplating. Based on all these factors, the nickel sulfate market is expected to observe steady growth.

Properties of nickel sulfate such as high solubility in any aqueous solutions and others are projected to lead to substantial growth of the global market. Furthermore, the use of nickel sulfate in applications such as electroplating, dyeing and printing, medical, catalysts, and ceramics other than batteries is anticipated to present an array of growth opportunities for the global market.

Nickel compounds are produced in India on a commercial scale by a few firms located in Mumbai, Punjab and West Bengal. As no workable deposits of nickel have so far been located in the country, nickel pellet (Ni, 99-100%) are imported for use as starting material. Nickel scrap is also used to some extent.

COST ESTIMATION

Plant Capacity 500 KG./Day

Land & Building (705 sq.mt.) Rs. 72.02 Lac

Plant & Machinery Rs. 59.16 Lac

Working Capital for 1 Month Rs. 42.53 Lac

Total Capital Investment Rs. 1.92 Cr

Rate of Return 76%

Break Even Point 37%

CONTENTS

INTRODUCTION

USES/APPLICATIONS

MARKET OVERVIEW

PROPERTIES/SPECIFICATIONS

HAZARDS

BIS SPECIFICATION

PRESENT MANUFACTURERS/SUPPLIERS

CHEMICAL REACTION/FORMULATION

RAW MATERIALS

SUPPLIERS OF RAW MATERIALS

MANUFACTURING PROCESS STEPS

BROAD EQUIPMENTS DETAILS

ENGINEERING DESIGN CONSIDERATIONS

ETP FACILITY

SEWAGE AND WASTE WATER EFFLUENT

WASTE GENERATION & MANAGEMENT/GREEN BELT

PLANT/MACHINERY (BROADLY)

SUPPLIERS OF PLANT & MACHINERIES/TURNKEY

UTILITIES PER MONTH (ESTIMATED)

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

MITIGATION MEASURES (PROPOSED)

HSE REQUIREMENT

SAFETY & OCCUPATIONAL MEASURE

POTENTIAL RISKS

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

PRELIMINARY LAYOUT

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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