Oleoresin and Spice Oil (Assorted) (Cap: 75 Kg/Day)

OLEORESIN AND SPICE OIL (ASSORTED) (CAP: 75 KG/DAY)

[EIRI/EDPR/4498] J.C.: 2714XL

Oleoresins are flavoured compounds obtained by the solvent extraction of the ground spices. They have aroma and posses and attributes which contribute to the taste like pungency. All spices contain essential oils in various proportions which can be extracted by steam distillation. Oleoresins are preferred because of their microbiological advantages and uniformly in flavour and pungency, easy to store and transport. They have several applications like preparations of beverages, soup powders, curry powders, confectioneries, noodles, canned meats, sauces. 

Compliance under PFA Act is mandatory. ISI has specified quality standards vide IS 5832 & 7826 of 1975. Oleoresins have large domestic as well as export markets. They are consumed by broad spectrum of manufacturer like beverages, soup powders, curry powders, confectioneries, noodles, canned meats, sauces, poultry products and so on. Most of the end use industries are growing steadily and bound to increase with increase preference of quality products. The use of spice is rapidly replaced with oleoresins and exports of these products instead of raw spices results in considerable value addition.

COST ESTIMATION

Plant Capacity            75 KG/Day  

Land & Building (2750 sq.mt.)    Rs. 3.31 Cr    

Plant & Machinery                    Rs. 7.15 Cr 

Working Capital for 0.5 Months    Rs. 75 Lac 

Total Capital Investment          Rs. 11.58 Cr 

Rate of Return                          53%

Break Even Point                      42%

CONTENTS

INTRODUCTION

TYPES:

EXAMPLES OF MAJOR OLEORESINS:

ESSENTIAL OILS

CLASSIFICATION

PROPERTIES

COMPOSITION

ESSENTIAL OIL PLANT & HERBS

REQUIREMENT OF OLEORESIN MUST COMPLY WITH TO BE ALLOWED IN EUROPEAN MARKET

MARKET POSITION OF OLEORESIN

MAJOR PLAYERS

MARKET POSITION AND DEMAND OF OLEORESIN IN EUROPE

IN THE FOOD SECTOR, THE MOST POPULAR OLEORESINS INCLUDE:

USES AND APPLICATION OF OLEORESIN

USAGES OF OLEORESINS

PROCESSED MEATS

FISH AND VEGETABLES

SOUPS, SAUCES, CHUTENYS AND DRESSINGS

CHEESES AND DAIRY PRODUCTS

BAKED GOODS

CONFECTIONERY

SNACKS

BEVERAGES

COSMETICS

PERFUMES

HYGIENE PRODUCTS

AEROSOLS

PHARMACEUTICALS

SPICE OLEORESIN

SOME COMMON USES:

GLOBAL MARKET POSITION OF ESSENTIAL OIL

INDIAN MARKET SHARE OF ESSENTIAL OIL

PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS OF ESSENTIAL OILS AND OLEORESINS

TYPES OF TURMERIC

DRIED RHIZOME

TURMERIC POWDER

CHEMICAL COMPOSITION OF TURMERIC

BIOLOGICAL ACTIVITY OF TURMERIC AND ITS COMPOUNDS

USES AND APPLICATION OF GARLIC OIL

GARLIC OIL:

GARLIC OIL FINDS ITS USES IN THE FOLLOWING AREAS:-

BENEFICIAL EFFECT OF GINGER OIL

THE FOLLOWING ARE SOME OF THE BENEFITS OF GINGER OIL.

PICTURE OF FRESH GINGER ROOTS

PROPERTIES OF GINGER OIL

THERAPEUTIC PROPERTIES

BENEFITS OF CO2 EXTRACTION

STEPS IN OLEORESIN EXTRACTION

THE MAIN STEPS INVOLVED IN THE OLEORESIN PROCESS ARE:

SPICE YIELD OF OLEORESIN (%) PRINCIPAL CONSTITUENT IN OLEORESIN

SCFE IN EXTRACTION ESSENTIAL OIL AND OLEORESIN

METHOD OF EXTRACTION OLEORESIN USING CHILLI

METHODS OF OLEORESIN EXTRACTION

SOLVENT EXTRACTION PROCESS

SUPERCRITICAL FLUID EXTRACTION PROCESS

STEAM DISTILLATION PROCESS

METHOD OF EXTRACTION ESSENTIAL OIL

ADVANTAGE OF SCF CO2 METHOD

B.I.S. SPECIFICATION

THE FOLLOWING SPECIFICATIONS ARE AVAILABLE.

FOR MORE INFORMATION CONTACT AT:

CARBONDIOXIDE /CO2 EXTRACTION METHOD

SOLVENTS OF SUPERCRITICAL FLUID EXTRACTION

DETAILS OF SUPERCRITICL FLUID EXTRACTION

FIGURE. SCHEMATIC DIAGRAM OF SFE APPARATUS

PUMPS

PRESSURE VESSELS

PRESSURE MAINTENANCE

COLLECTION

HEATING AND COOLING

PERCENT EXTRACTION USING SUPERCRITICAL FLUID EXTRACTION

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS FOR EXTRACTION OF ESSENTIAL OILS FROM

FLOWERS, HERBS, SPICES BY SUPER CRITICAL FLUID (CARBON DIOXIDE)

A. EXTRACTION OF ESSENTIAL OIL FROM FLOWERS:-

FROM FLOWERS:-

B. FROM HERBS:-

THE PROCESS OF EXTRACTION OF RESPECTIVE ESSENTIAL OILS FROM

HERBS COMPRISES THE FOLLOWING STEP:-

1. CLEANING:-

2. WASHING:-

3. DRYING:-

4. DISINTEGRATION INTO SMALL CHIP:-

C. FROM SPICES:-

1. CLEANING:-

2. DRYING:-

3. CUTTING INTO PIECES:-

SUPPLIERS OF PLANT AND MACHINERIES

COMPLETE PLANT AND MACHINERIES SUPPLIERS

OTHER EQUIPMENT SUPPLIERS

SUPPLIERS OF ROTARY WASHER

SUPPLIERS OF PULVERIZERS

SUPPLIERS OF STRAINERS

SUPPLIERS OF STORAGE VESSEL

SUPPLIERS OF WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF D.G. SETS

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF GLASS BOTTLES

SUPPLIERS OF PLANT AND MACHINERIES (GLOBAL)

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)