Detailed Project Report on pan masala & zarda manufacturing unit

PAN MASALA & ZARDA MANUFACTURING UNIT

[CODE NO.4283] 

Pan Masala is a balanced mixture of areca nuts (also known as supari), catechu, cardamom, lime, flavoring agents and some natural perfuming materials. It is widely used to remove the bad odor of the mouth by providing a fresh breath and comes in attractive user-friendly packets and containers.

A herb, nut, and seed mixture that is commonly served in India. Pan Masala is most often considered to be an item to aid digestion or used as a breath freshener for use after consuming highly spicy meals. 

A typical mixture of Pan Masala will contain fennel seeds as the base ingredient as well as sugar coated seeds that may include sesame, fennel, and coriander seeds. Mint leaves, cardamom, powdered lime, pure menthol, catechu, betel nuts, areca nuts, and other flavorings may also be added to the mixture. When eaten following a meal, chewing the ingredients releases flavors that are refreshing to the mouth and digestive system.

Zarda if taken in high dose is injurious to health and gives the feeling of laziness and unconsciousness. 

Kimam is the sweetened masala, usually taken by peoples who are not in regular routine of chewing tobacco. It is generally a mouth freshener and believed to increase appetite by improving digestion system.

Gutka or betel quid is a chewing tobacco preparation made of crushed areca nut (also called betel nut), tobacco, catechu, paraffin wax, slaked lime and sweet or savory flavouring, in India, other Asian countries, and North America. Manikchand Group is a group of industries in India that primarily started out as a company that produced chewable tobacco products called 'Gutka'.

Now a day’s Pan Parag, Prince Gutka, Pan Mayur, Darbari type, Tambul, Maruti, Pan Bahar, Rajni Gandha, Manik Chand and number of other brands pan masalas are commonly used. The sale and marketing of Pan Masala is increasing day by day. It is very clear from the fact that wherever you go in the market, in the town, in a village you will find some panwari shops around everywhere in every mohalla and in every street. As the sale of pan and Pan Masala is increasing there is enough scope for starting the manufacture of Pan Masala on a small scale. It is being manufactured by various trade names like Pan Bahar, Pan Parag, Pan Mayur, Darbari Pan Masala, Manoranjan pan Masala, Tambul Pan Masala, Rajni Gandha Pan masala Santoor Pan masala etc. Powder form pan masala is made under various trade names now a day and are widely used. Uses of Pan Masala Pan Masala is widely used for removing bad odour to impart a pleasant feeling, For scenting the breath in order to impart a pleasant feeling, For serving the guests, friends and in the parties and functions, As a substances for tobacco chewing and for smoking, It can be used in the Hotel and restaurants. Properties of Pan Masala It should not produce irritation effects in the mouth, It should cool the mouth, It should have scented affect in the mouth & NO excess of lime should be in the pan Masala. Market Survey Now days pan Masala has very good market demand due to customer's habit. There is very good scope of pan masala. Actually on pan masala market data is not available but tobacco based product has market survey data. Basically pan masala is a substitute of tobacco products. Users of tobacco products largely converted to use pan Masala. The major factors contributing to tobacco consumption have been global population and income growth. Tobacco is consumed mainly by the adult population and about 70 percent of world population is over 15 years of age. Per adult tobacco consumption, however, is on the decline in both the developing and developed countries. This significant development, however, is concealed by the fact that overall world tobacco use is expanding with population.

It is intended to prepare a Feasibility Report to install a Pan Masala & Zarda Manufacturing Unit with an installed capacity of 180000 Kg / Year as a Green Field Project.

The initial startup capacity utilization is 80%

Products UOM Quantity

Flavoured Pan Masala Kg 75000

Pan Masala (Meetha) Kg 30000

Zarda Kg 15000

Total Kg 120000

COST ESTIMATION

Plant Capacity                                    400 Kg./Day

Land & Building (1315 sq.mt.)  Rs. 1.28 Cr

Plant & Machinery                              Rs. 55 Lac

Working Capital for 1 Month           Rs. 2.16 Cr

Total Capital Investment                 Rs. 4.10 Cr

Rate of Return                                   26%

Break Even Point                              62%

• INTRODUCTION
  
• USES & APPLICATION
• SPECIFICATIONS
• MARKET OVERVIEW
• PRESENT MANUFACTURERS/EXPORTERS
• FORMULATION 
• RAW MATERIALS
• MANUFACTURING PROCESS STEPS/PROCESS SCHEMATIC
• PLANT & MACHINERY
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF PLANT & MACHINERY
• PLANT LOCATION FACTORS
• WASTE GENERATION & MANAGEMENT/GREEN BELT
• ANTICIPATED ENVIRONMENTAL IMPACTS 
• MITIGATION MEASURES (PROPOSED)
• HSE REQUIREMENTS
• SAFETY & OCCUPATIONAL MEASURE
• PROPOSED IMPLEMENTATION SCHEDULE
• PROJECT FINANCIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)