Detailed Project Report on powder detergent

POWDER DETERGENT

 [CODE NO.4366] 

Synthetic detergents occupy a vital place in the present age particularly when the modern society is constantly looking for quick, effective and economic cleaning agents. Synthetic detergents emerged as a regular industry after Second World War only. The development of this industry is closely linked with Petro-chemical industry which forms the basic for its raw materials.

Detergents when dissolved in water acquire better cleaning properties and hence facilitate easy removal of dirt & dust and grease etc.

Apart from their use in clothes washing, detergents also have applications in the following industries.

1.   In industry, in laundry and dry cleaning.

2.   In textile processing, grain milling, metal plating and foods canning.

3.   In dairy foods and beverages processing and in restaurants.

4.   In plant maintenance and industrial house-keeping.

The principal types of synthetic detergents are an ionic, non-ionic and employtics. Sodium dodecyle benzene sulphonate is an example of the ionic type while nylon phenol, nylone oxide obtained from ethylene oxide is the non-ionic type. The amploytic detergents like the alkyl amino propionates behave as cations in acidic solutions and like anions in alkaline solution.

Among the numerous detergent powders are available today in the market e.g. Hipoline, T.Series, Areal, Rin, Ghari, Surf, Sunlight, Nirma, Wheel detergent powder is most popular.

The synthetic detergent industry is one of the largest chemical process industries. The most recent estimates indicate an annual U.S production of synthetic detergents of about 3 million tones with an approximate annual value of 2 billion. The industry differs from many other chemical process industries, however, in that the bulk of its production is sold directly to individuals for house hold consumption primarily as branded products, rather than to industrial or institutional users.

COST ESTIMATION

Plant Capacity                                    5 Ton/Day

Land & Building (1500 sq.mt.)  Rs. 2.37 Cr

Plant & Machinery                             Rs. 84 Lac

Working Capital for 2 Months    Rs. 2.82 Cr

Total Capital Investment                  Rs. 6.26 Cr

Rate of Return                                    37%

Break Even Point                               45%

• INTRODUCTION
• PROPERTIES OF WASHING SOAP AND WASHING POWDER
• USES AND APPLICATION
• B.I.S. SPECIFICATIONS
• INGREDIENTS FOR DETERGENT POWDER
• BUILDERS
• SURFACTANTS
• ENZYMES
• OTHER SUPPORTING INGREDIENTS
• RAW MATERIAL REQUIREMENT
• SOAP AND DETERGENT MARKET IN BANGLDESH
• HIGH QUALITY DETERGENT POWDER
• METHOD OF DETERGENT POWDER MANUFACTURE
• MARKET OVERVIEW OF DETERGENT POWDER
• SPRAY DRYING PROCESS FOR DETERGENT POWDER MANUFACTURE
• 1. HANDLING RAW MATERIALS
• 2. RAW MATERIALS DOSING
• 3. PREPARATION AND AGING OF SLURRY
• 4. SPRAY DRYING PHASE
• 5. FILTRATION PROCESS
• 6. POST-TOWER DOSING AND BLENDING
• 7. PACKING & LABELING
• FORMULATION OF DETERGENT POWDER
• PROCESS OF DETERGENT POWDER IN DETAILS (SPRAY DRYING METHOD)
• DETERGENT POWDER MANUFACTURE
• STEP 1 - SLURRY MAKING
• STEP 2 - SPRAY DRYING
• STEP 3 - POST DOSING
• TABLE 2 - THE INGREDIENTS OF DETERGENT BASE POWDER
• ENVIRONMENTAL IMPLICATIONS
• SYNTHETIC DETERGENT BIODEGRADABILITY
• DETERGENT POWDER
• ROLE OF THE LABORATORY
• STANDARD DETERGENT POWDER MANUFACTURING PLANT CONSISTS OF MIXING, DRYING AFTER DRYING PACKAGING AND ANTIPOLLUTION UNITS.
• MIXING UNIT:-
• DRYING UNIT:-
• AFTER DRYING UNIT:-
• PACKING UNIT:-
• ANTIPOLLUTION UNIT:-
• MANUFACTURE OF DETERGENT POWDER
• PROCESS - I
• QUANTITATIVE REQUIREMENT
• PROCESS - 2
• FORMULATION
• 1. FORMULATION: FOR 500 KG BATCH
• 2. FORMULA: FOR 100 KG. BATCH
• PROCESS OF MANUFACTURE FOR FORMULA I
• SURF EXCEL TYPE DETERGENT POWDER
• FORMULATION - 1
• PROCESS
• PROCESS OF MANUFACTURE OF WASHING DETERGENT POWDER (WHEEL TYPE)
• HIGHER GRADE/QUALITY ARIEL TYPE DETERGENT POWDER
• FORMULATION - 1
• PROCESS
• FORMULATION OF DETERGENT POWDER
• FORMULATION OF DETERGENT POWDER, SURF EXCEL TYPE
• FORMULATION OF DETERGENT POWDER, WHEEL TYPE
• OTHERS FORMULATION AND PROCESS OF GOOD QUALITY DETERGENT POWDER
• THE FOLLOWING FORMULATIONS ARE FOR MANUFACTURE OF DETERGENT POWDER:-
• FORMULATIONS
• PRECAUTION
• THE GRINDING MACHINE
• RAW MATERIALS
• METHODS FOR PERFORMANCE TESTS FOR SURFACE ACTIVE AGENTS
• PART-I RELATIVE DESPERSING POWDER
• SURFACE ACTIVE AGENTS
• OUTLINE OF METHOD
• APPARTUS
• WHITE OIL
• PREPARATION OF SOLUTIONS
• PROCEDURE
• CALCULATION AND REPORTING
• CALCULATION
• WHERE
• PART - II RELATIVE EMULSIFYING POWER
• OUTLINE OF METHOD
• REAGENTS
• LIQUID PARAFFIN
• APPARATUS
• PREPARATION OF STOCK SOLUTION
• PROCEDURE
• CALCULATION AND REPORTING
• PART - V WETTING POWER
• OUTLINE OF THE METHOD
• APPARATUS
• PROCEDURE
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF LINEAR ALKYL BENZENE (LAB)
• SUPPLIERS OF CARBOXY METHYL CELLULOSE (CMC)
• SUPPLIERS OF SODIUM SILICATE
• SUPPLIERS OF SODIUM SULPHATE
• SUPPLIERS OF DETERGEN FRAGRANCES/PERFUMES
• SUPPLIERS OF DETERGENT ENZYMES
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF STORAGE VESSEL
• SUPPLIERS OF PACKAGING MACHINE
• SUPPLIERS OF INSTRUMENTATION AND PROCESS CONTROL EQUIPMENTS
• SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
• SUPPLIERS OF LABORATORY EQUIPMENTS
• SUPPLIERS OF D.G. SETS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)