PP Scrap Bags To PP Granules (Cap: 2.4 MT/Day)

PP SCRAP BAGS TO PP GRANULES (CAP: 2.4 MT/DAY)

[EIRI/EDPR/4489] J.C.: 2705XL

Of all plastic packaging products, PP is the single most used plastic packaging, thanks to its melting point and strong bearing. PP has a short life, so most of these thermoplastics land in landfills to be wasted. Twenty percent approximately of solid waste produced comprises some form of plastic which includes PP according to the US Environmental Protection Agency.  This PP contained solid waste degrades very slowly in landfills, about 20 to 30 years to be fully decomposed. Naturally, this poses a severe threat to the environment. Additives used in plastic products may contain toxins such as lead and cadmium. Cadmium contained in plastic products has the potential to permeate and can affect some bio-systems. If you burn thermoplastics like PP it can discharge toxins and vinyl chloride. Against this backdrop Recycling Polypropylene assumes importance.  

The Polypropylene Recycling Process comprises the collection, sorting, cleaning, reprocessing by melting and then producing new products from the recycled PP. The reprocessing by melting and then producing the new product from the recycled PP are important steps in the Polypropylene Recycling Process. In the reprocessing phase, collected PP products are fed into an extruder where it is melted at 4640F (2400C) and cut into granules. The pellets are then ready to be used in the production of new products.  Current technologies enable the melting of PP and its usage in the production of new items.

Polypropylene produces less solid waste by weight than PET, PS or PVC.  Thus, many recycling applications exist for Polypropylene:  battery cases, paint cans, home storage, flower pots, pallets, crates, composite lumber, and more. Polypropylene and high-density polyethylene (HDPE) produce significantly less CO2 equivalents by weight than PET, PS, and PVC. And Polypropylene parts can be 100% recycled for various useful purposes. A market for recycled PP (rPP) exists in an extensive range of products such as automotive applications, buckets, caps and closures, garden furniture, pallets, pipes, and more.

COST ESTIMATION

Plant Capacity            2.4 MT/Day  

Land & Building (720 sq.mt.)    Rs. 90.00 Lac    

Plant & Machinery                    Rs. 78.33 Lac 

Working Capital for 0.5 Months    Rs. 10.66 Lac 

Total Capital Investment          Rs. 1.93 Cr 

Rate of Return                          33%

Break Even Point                      60%

CONTENTS

INTRODUCTION

IMPORTANCE OF POLYPROPYLENE RECYCLING

POLYPROPYLENE PROPERTIES

USES/APPLICATION/ADVANTAGES

HAZARDS

BIS SPECIFICATIONS

MARKET OVERVIEW

RAW MATERIAL

HOW DOES PP RECYCLING BENEFIT THE ENVIRONMENT?

MANUFACTURING PROCESS/PROCESS FLOW

SUPPLIERS OF RAW MATERIAL

SUPPLIERS OF PLANT AND MACHINERY

ETP FACILITY

SEWAGE AND WASTE WATER EFFLUENT

GENERATION AND MANAGEMENT OF WASTES

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

ANTICIPATED ENVIRONMENTAL IMPACTS

HEALTH SAFETY & ENVIRONMENT

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

PRELIMINARY LAYOUT

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)