pp woven bags (plant capacity 258333 bags/day )

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PP WOVEN BAGS

[4547]

Packaging is both a symbol of society's consumption habits and reflection of its progress. The user expects it to have better strength, easier handling, to be lighter, more aesthetic, safer from a hygiene point of view, etc. The manufacturer undertakes research and development to meet these demands and to offer a high quality product. In addition to its standard attributes, today's packaging just also contributes to protecting the environment, and certainly must not damage it besides being friendly to human health.

PP oriented strips are becoming increasingly popular in India & have caught the eye of many end users for their requirement of packing materials. They have become popular on account of their inertness towards chemical, moisture & excellent resistance towards

rotting & fungus attack. They are non toxic. Lighter in weight & have more advantages than conventional bags.

COST ESTIMATION

Plant Capacity 258333 Bags/Day

Land & Building (3000 sq.ft.) Rs. 4.57 Cr

Plant & Machinery Rs. 49.86 Cr

Working Capital for 1 Month Rs. 56.81 Cr

Total Capital Investment Rs. 63.20 Cr

Rate of Return 57%

Break Even Point 35%

1. INTRODUCTION

2. POLYPROPYLENE BAGS

3. MATERIAL GRADES OF POLYPROPYLENE

4. PROPERTIES

5. POLYPROPYLENE

6. PHYSICAL PROPERTIES OF POLYPROPYLENE

7. CHEMICAL RESISTANCE OF POLYPROPYLENE

8. CAST POLY PROPYLENE (CPP) FILMS OR BAGS

9. ORIENTED POLY PROPYLENE (OPP) FILMS OR BAGS

10. FEATURES:

11. PROPERTIES OF HIGH-DENSITY POLYETHYLENE

12. THE MATERIALS HAVE THE LARGE STRENGTH TO DENSITY RATIO.

13. PHYSICAL PROPERTIES

14. RESISTANCE TOWARD CHEMICALS

15. USES AND APPLICATION

16. FILM TYPE AND COMMON APPLICATIONS

17. SARAN (PVDC) COATED FAMILY

18. INDUSTRIAL PACKAGING MATERIALS ARE IDEALLY SUITED FOR:

19. APPLICATIONS OF HIGH-DENSITY POLYETHYLENE

20. HDPE SHEETS

21. TYPES OF HIGH-DENSITY POLYETHYLENE SHEETS

22. HIGH-DENSITY POLYETHYLENE MATTE SHEET

23. HIGH-DENSITY POLYETHYLENE SMOOTH SHEET

24. HIGH-DENSITY POLYETHYLENE PIPE GRADE

25. HIGH-DENSITY POLYETHYLENE COLOR CORE

26. HIGH-DENSITY POLYETHYLENE ANTISKID

27. PROPERTIES OF THE SHEETS

28. HIGH-DENSITY POLYETHYLENE BAGS

29. ADVANTAGES

30. ADVANTAGES OF HIGH-DENSITY POLY BAGS

31. VARIOUS TYPES OF BAGS

32. PP WOVEN BAGS/ FABRIC

33. VALVE BAG

34. PRINTED BAGS

35. APPLICATIONS:

36. SAND BAGS

37. SUGAR BAGS

38. B.I.S. SPECIFICATIONS

39. SPECIFICATION OF STANDARD BAGS APPLICABLE

FOR VARIOUS INDUSTRIES

40. PP BAGS FOR CEMENT

41. FABRIC CONSTRUCTION

42. BAGS CONSTRUCTION

43. PP BAGS FOR FERTILIZER

44. FABRIC CONSTRUCTION

45. BAGS CONSTRUCTION

46. MARKET OVERVIEW OF PP WOVEN BAGS

47. GLOBAL PP WOVEN SACKS MARKET OVERVIEW

48. PP WOVEN SACKS MARKET, BY TYPE

49. PP WOVEN SACKS MARKET, BY PRODUCT

50. PP WOVEN SACKS MARKET, BY END-USER

51. PP WOVEN SACKS MARKET, BY GEOGRAPHY

52. KEY PLAYERS

53. GLOBAL MARKET OF WOVEN BAGS

54. KEY TAKEAWAYS FROM GLOBAL WOVEN BAGS MARKET

55. GLOBAL WOVEN BAGS MARKET SCENARIO

56. GLOBAL WOVEN BAGS MARKET LANDSCAPE

57. SPECIFIC STEPS TO MANUFACTURE PP WOVEN BAGS

58. STEP 1: EXTRUSION DRAWING OF PP TAPES.

59. 1. MATERIAL

60. 2. MANUFACTURING PROCESS OF PP TAPES DRAWING

61. 3. TECHNOLOGICAL INDEXES OF PP TAPES DRAWING.

62. STEP 2: CIRCULAR KNITTING (WEAVING) 37

63. 1. CIRCULAR KNITTING PROCESS 37

64. 2. MAIN MANUFACTURING INDEX OF PP CIRCULAR

KNITTING PROCESS

65. 1. WEAVING DENSITY.

66. 2. TENSILE STRENGTH OF WOVEN FABRIC.

67. 3. UNIT WEIGHT PER SQUARE METER OF PP WOVEN FABRIC.

68. 4. WIDTH.

69. STEP 3: COATING AND LAMINATION.

70. 1. MANUFACTURING PROCESS OF COATING AND LAMINATION.

71. 2. MAIN MANUFACTURING INDEX OF COATING AND LAMINATION.

72. STEP 4: PRINTING

73. STEP 5: CUTTING AND SEWING

74. 1. CUTTING

75. 2. SEWING

76. STEP 6: BALING

77. MANUFACTURING PROCESS IN DETAILS

78. THE RAW MATERIALS REQUIRED ARE;

79. THE MACHINES USED FOR THE MANUFACTURING OF

PP WOVEN BAGS ARE GIVEN BELOW,

80. PROCESS FLOW DIAGRAM

81. PROCESS FLOW CHART IN STAGES

82. STAGE 2

83. TECHNICAL SPECIFICATION OF PP WOVEN BAGS

84. FOR FOOD GRAINS:

85. FOR FERTILIZERS:

86. FOR CEMENTS:

87. FOR SUGAR:

88. SAND BAGS:

89. SUPPLIERS OF RAW MATERIAL

90. SUPPLIERS OF POLYPROPYLENE RESIN

91. SUPPLIERS OF FILLERS

92. SUPPLIERS OF PRINTING INKS

93. SUPPLIERS OF THINNER & SOLVENT

94. SUPPLIERS OF LAB CHEMICALS

95. ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

96. SUPPLIERS OF CIRCULAR KNITTING MACHINES

97. SUPPLIERS OF WEIGHING SCALE

98. SUPPLIERS OF LAMINATION MACHINE

99. SUPPLIERS OF WEAVING MACHINE

100. SUPPLIERS OF CUTTING MACHINE

101. SUPPLIERS OF PACKAGING MACHINERY

102. SUPPLIERS OF BOBBINS

103. SUPPLIERS OF AIR COMPRESSOR

104. SUPPLIERS OF LABORATORY EQUIPMENTS

105. SUPPLIERS OF MAINTENANCE EQUIPMENTS

106. SUPPLIERS OF MISCELLANEOUS MACHINE (PUMP, PIPELINES,

VALVES ETC)

107. GLOBAL PLANT AND MACHINERY SUPPLIERS

108. PRODUCT & MACHINERY PHOTOGRAPHS

109. PP FLAT YARN EXTRUDER MACHINE

110. SJ-YZJ-850/6S FLAT CAM SIX-SHUTTLE CIRCULAR LOOM

111. RECYCLING GRANULATOR

112. MANUAL SEWING MACHINE

113. MANUAL CUTTING MACHINE

114. AUTOMATIC CUTTING AND SEWING MACHINE

115. DRYING MIXER

116. PACKING MACHINE

117. PRINTING MACHINE

118. FLAT TAPE PLANT

119. FINAL PRODUCTION OF FLAT YARN

120. WEAVING OF WOVEN FABRIC

121. CUTTING OF FABRIC AS PER SPECIFICATION

122. STITCHING OF SACK

123. 4-8 COLOR PRINTING

124. PRODUCTS STORAGE

125. READY FOR PACKING

126. FINAL PACKING OF PRODUCT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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