Pre Engineered Buildings (Cap: 32 MT/Day)
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PRE ENGINEERED BUILDINGS (CAP: 32 MT/DAY)
[EIRI/EDPR/4470] J.C.: 2684XL
Pre Engineered Buildings (PEB) is the buildings which are engineered at a factory and assembled at site. Usually PEBs are steel structures. Built-up sections are fabricated at the factory to exact size, transported to site and assembled at site with bolted connections. This type of Structural Concept is generally used to build Industrial Buildings, Metro Stations, Warehouses etc.
The adoptability of PEB in the place of Conventional Steel Building design concept resulted in many advantages, including economy & easier fabrication. These type of building structure can be finished internally to serve any functions that is actually help in low rise building design. Examples of Pre-Engineered Buildings are warehouses, Canopies, Factories, Bridges etc.
Pre-Engineered Steel Buildings use a combination of built-up sections, hot rolled sections and cold formed elements which provide the basic steel frame work with a choice of single skin sheeting with added insulation or insulated sandwich panels for roofing and wall cladding. The concept is designed to provide a complete building envelope system which is air tight, energy efficient, optimum in weight and cost and, above all, designed to fit user requirement like a well fitted glove.
These Pre-Engineered Steel Buildings can be fitted with different structural accessories including mezzanine floors, canopies, fascias, interior partitions, crane systems etc. The building is made water-tight by use of special mastic beads, filler strips and trims. This is a very versatile building system and can be finished internally to serve any required function and accessorized externally to achieve attractive and distinctive architectural styles. It is most suitable for any low-rise building and offers numerous benefits over conventional buildings.
Pre-engineered buildings are generally low rise buildings, however the maximum eave heights can go upto 25 to 30 metres. Low rise buildings are ideal for offices, houses, showrooms, shop fronts etc. The application of pre-engineered concept to low rise buildings is very economical and speedy. Buildings can be constructed in less than half the normal time especially when complimented with other engineered sub-systems.
The most common and economical type of low-rise building is a building with ground floor and two intermediate floors plus roof. The roof of a low rise building may be flat or sloped. Intermediate floors of low rise buildings are made of mezzanine systems. Single storeyed houses for living take minimum time for construction and can be built in any type of geographic location like extreme cold hilly areas, high rain prone areas, plain land, extreme hot climatic zones etc.
COST ESTIMATION
Plant Capacity 32 MT/Day
Land & Building (8000 sq.mt.) Rs. 5.27 Cr
Plant & Machinery Rs. 2.38 Cr
Working Capital for 1 Month Rs. 6.39 Cr
Total Capital Investment Rs. 14.30 Cr
Rate of Return 50%
Break Even Point 36%
CONTENTS
INTRODUCTION
VARIOUS SYSTEMS IN PEB
PRIMARY SYSTEM
SECONDARY SYSTEM
WIND BRACING SYSTEM
ROOFING & CLADDING SYSTEM
ACCESSORIES
FINISHING
COMPONENTS OF PEB
MAIN FRAMING
END WALL FRAMING
PURLINS, GIRTS AND EAVE STRUTS
THE PURLINS ARE SUBJECTED TO THE FOLLOWING LOADS:-
THE GIRTS ARE SUBJECTED TO THE FOLLOWING LOADS:-
THE EAVE STRUTS ARE SUBJECTED TO THE FOLLOWING LOADS:-
PANELS AND INSULATION
MEZZANINE SYSTEM
BRACING SYSTEM
PAINTS AND FINISHES
DOORS AND WINDOWS
FALSE CEILING
PARTITION WALLS
FLOORING
ADVANTAGES OF PEB:
BENEFITS
DISADVANTAGES OF PEB
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR PEB
FABRICATION PROCESS OF PEB
CUTTING
CNC PLASMA & OXY GAS
CNC (6100 X 20) MM SHEARING MACHINE
CNC (6100 X 12) MM SHEARING MACHINE
EQUIPMENT AND MACHINES:
HOLE PUNCHING
ASSEMBLING
VERTICAL ASSEMBLING
HOT ROLLED ASSEMBLING
AUTOMATIC ASSEMBLING MACHINE
EQUIPMENT AND MACHINES
WELDING AND CONNECTION DETAILS WELDING
MANUAL WELDING AND DETAILING
EQUIPMENT AND MACHINES
SURFACE CLEANING
SHOT BLASTING MACHINE, ROOM (8000 X 20000 X 6000 MM)
EQUIPMENT AND MACHINES:
PAINTING
PAINTING MACHINE
EQUIPMENT AND MACHINES
LOADING
QUALITY CONTROL
FOR FABRICATION PROCESS
FABRICATION TOLERANCES:
STRAIGHTNESS:
TWISTS:
CAMBER:
LENGTH:
TYPE OF MEMBER TOLERANCE
SQUARE-NESS AT END OF MEMBERS
BUTT JOINTS
DEPTH OF MEMBER
WEB PLATES:
FLANGE PLATES:
COLUMN FABRICATION TOLERANCES:
CRANE RUNWAY GIRDER FABRICATION TOLERANCES:
GIRDER ENDS:
CRANE GIRDER ALIGNMENT:
FOR HOLING PROCESS
FOR WELDING PROCESS
INSPECTION OF WELDS:
TESTS ON WELDS:
(1) MAGNETIC PARTICLE TEST:
(2) DYE PENETRATION TEST:
(3) RADIOGRAPHIC INSPECTION:
TESTING OF FABRICATION COMPONTS
(6) ROOF SHEETING:
(7) WALL PANELS:
(8) HEETING FASTENERS:
(9) SEALER:
(10) CLOSURES:
(11) FLASHING AND TRIM:
(12) ROOF & WALL BRACINGS:
(14) PAINTING FOR STRUCTURAL STEEL WORK:
QUALITY CONTROL
MARKET POSITION
DRIVERS
BRIEF MARKET RESEARCH ANALYSIS
BY MATERIAL
BY APPLICATION
KEY PLAYERS
INDIA PEB MARKET
SOME MORE INSIGHTS
KEY VENDORS
OTHER PROMINENT VENDORS
GOVERNMENTS INITIATIVE IN GROWTH OF PEB
THE CHALLENGES
PEB ADVANTAGE
PLANT LAYOUT
SUPPLIERS OF PEB STRUCTURE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF STRUCTURAL STEEL PLATE
SUPPLIERS OF STRUCTURAL STEEL SHEET PLATE
SUPPLIERS OF MIG WELDING WIRE ELECTRODE
SUPPLIERS OF ZINC INGOT
SUPPLIERS OF CAUSTIC SODA
SUPPLIERS OF HYDROCHLORIC ACID
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF UNCOILING MACHINE
SUPPLIERS OF SHEET LAVELING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF CNC PLASMA CUTTING MACHINE
SUPPLIERS OF COLD ROLL FORMING MACHINE
SUPPLIERS OF WELDING MACHINE
SUPPLIERS OF MIG WELDING MACHINE
SUPPLIERS OF AUTOMATIC H-BEAM WELDING MACHINE
SUPPLIERS OF PAINTING EQUIPMENTS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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