Pre Engineered Buildings (Cap: 32 MT/Day)

PRE ENGINEERED BUILDINGS (CAP: 32 MT/DAY)

[EIRI/EDPR/4470] J.C.: 2684XL 

Pre Engineered Buildings (PEB) is the buildings which are engineered at a factory and assembled at site. Usually PEBs are steel structures. Built-up sections are fabricated at the factory to exact size, transported to site and assembled at site with bolted connections. This type of Structural Concept is generally used to build Industrial Buildings, Metro Stations, Warehouses etc.

The adoptability of PEB in the place of Conventional Steel Building design concept resulted in many advantages, including economy & easier fabrication. These type of building structure can be finished internally to serve any functions that is actually help in low rise building design. Examples of Pre-Engineered Buildings are warehouses, Canopies, Factories, Bridges etc.

Pre-Engineered Steel Buildings use a combination of built-up sections, hot rolled sections and cold formed elements which provide the basic steel frame work with a choice of single skin sheeting with added insulation or insulated sandwich panels for roofing and wall cladding.  The concept is designed to provide a complete building envelope system which is air tight, energy efficient, optimum in weight and cost and, above all, designed to fit user requirement like a well fitted glove.

These Pre-Engineered Steel Buildings can be fitted with different structural accessories including mezzanine floors, canopies, fascias, interior partitions, crane systems etc.  The building is made water-tight by use of special mastic beads, filler strips and trims.  This is a very versatile building system and can be finished internally to serve any required function and accessorized externally to achieve attractive and distinctive architectural styles.  It is most suitable for any low-rise building and offers numerous benefits over conventional buildings.

Pre-engineered buildings are generally low rise buildings, however the maximum eave heights can go upto 25 to 30 metres.  Low rise buildings are ideal for offices, houses, showrooms, shop fronts etc.  The application of pre-engineered concept to low rise buildings is very economical and speedy.  Buildings can be constructed in less than half the normal time especially when complimented with other engineered sub-systems.

The most common and economical type of low-rise building is a building with ground floor and two intermediate floors plus roof. The roof of a low rise building may be flat or sloped. Intermediate floors of low rise buildings are made of mezzanine systems.  Single storeyed houses for living take minimum time for construction and can be built in any type of geographic location like extreme cold hilly areas, high rain prone areas, plain land, extreme hot climatic zones etc.

COST ESTIMATION

Plant Capacity            32 MT/Day  

Land & Building (8000 sq.mt.)    Rs. 5.27 Cr    

Plant & Machinery                    Rs. 2.38 Cr 

Working Capital for 1 Month    Rs. 6.39 Cr 

Total Capital Investment          Rs. 14.30 Cr 

Rate of Return                          50%

Break Even Point                      36%

CONTENTS

INTRODUCTION

VARIOUS SYSTEMS IN PEB

PRIMARY SYSTEM

SECONDARY SYSTEM

WIND BRACING SYSTEM

ROOFING & CLADDING SYSTEM

ACCESSORIES

FINISHING

COMPONENTS OF PEB

MAIN FRAMING

END WALL FRAMING

PURLINS, GIRTS AND EAVE STRUTS

THE PURLINS ARE SUBJECTED TO THE FOLLOWING LOADS:-

THE GIRTS ARE SUBJECTED TO THE FOLLOWING LOADS:-

THE EAVE STRUTS ARE SUBJECTED TO THE FOLLOWING LOADS:-

PANELS AND INSULATION

MEZZANINE SYSTEM

BRACING SYSTEM

PAINTS AND FINISHES

DOORS AND WINDOWS

FALSE CEILING

PARTITION WALLS

FLOORING

ADVANTAGES OF PEB:

BENEFITS

DISADVANTAGES OF PEB

USES AND APPLICATION

B.I.S. SPECIFICATION

PROCESS FLOW CHART FOR PEB

FABRICATION PROCESS OF PEB

CUTTING

CNC PLASMA & OXY GAS

CNC (6100 X 20) MM SHEARING MACHINE

CNC (6100 X 12) MM SHEARING MACHINE

EQUIPMENT AND MACHINES:

HOLE PUNCHING

ASSEMBLING

VERTICAL ASSEMBLING

HOT ROLLED ASSEMBLING

AUTOMATIC ASSEMBLING MACHINE

EQUIPMENT AND MACHINES

WELDING AND CONNECTION DETAILS WELDING

MANUAL WELDING AND DETAILING

EQUIPMENT AND MACHINES

SURFACE CLEANING

SHOT BLASTING MACHINE, ROOM (8000 X 20000 X 6000 MM)

EQUIPMENT AND MACHINES:

PAINTING

PAINTING MACHINE

EQUIPMENT AND MACHINES

LOADING

QUALITY CONTROL

FOR FABRICATION PROCESS

FABRICATION TOLERANCES:

STRAIGHTNESS:

TWISTS:

CAMBER:

LENGTH:

TYPE OF MEMBER TOLERANCE

SQUARE-NESS AT END OF MEMBERS

BUTT JOINTS

DEPTH OF MEMBER

WEB PLATES:

FLANGE PLATES:

COLUMN FABRICATION TOLERANCES:

CRANE RUNWAY GIRDER FABRICATION TOLERANCES:

GIRDER ENDS:

CRANE GIRDER ALIGNMENT:

FOR HOLING PROCESS

FOR WELDING PROCESS

INSPECTION OF WELDS:

TESTS ON WELDS:

(1) MAGNETIC PARTICLE TEST:

(2) DYE PENETRATION TEST:

(3) RADIOGRAPHIC INSPECTION:

TESTING OF FABRICATION COMPONTS

(6) ROOF SHEETING:

(7) WALL PANELS:

(8) HEETING FASTENERS:

(9) SEALER:

(10) CLOSURES:

(11) FLASHING AND TRIM:

(12) ROOF & WALL BRACINGS:

(14) PAINTING FOR STRUCTURAL STEEL WORK:

QUALITY CONTROL

MARKET POSITION

DRIVERS

BRIEF MARKET RESEARCH ANALYSIS

BY MATERIAL

BY APPLICATION

KEY PLAYERS

INDIA PEB MARKET

SOME MORE INSIGHTS

KEY VENDORS

OTHER PROMINENT VENDORS

GOVERNMENTS INITIATIVE IN GROWTH OF PEB

THE CHALLENGES

PEB ADVANTAGE

PLANT LAYOUT

SUPPLIERS OF PEB STRUCTURE

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF STRUCTURAL STEEL PLATE

SUPPLIERS OF STRUCTURAL STEEL SHEET PLATE

SUPPLIERS OF MIG WELDING WIRE ELECTRODE

SUPPLIERS OF ZINC INGOT

SUPPLIERS OF CAUSTIC SODA

SUPPLIERS OF HYDROCHLORIC ACID

SUPPLIERS OF DEGREASING CHEMICAL

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF UNCOILING MACHINE

SUPPLIERS OF SHEET LAVELING MACHINE

SUPPLIERS OF PUNCHING PRESS

SUPPLIERS OF POWER PRESS

SUPPLIERS OF SHEARING MACHINE

SUPPLIERS OF ROLLING MACHINE

SUPPLIERS OF BENDING MACHINE

SUPPLIERS OF CNC PLASMA CUTTING MACHINE

SUPPLIERS OF COLD ROLL FORMING MACHINE

SUPPLIERS OF WELDING MACHINE

SUPPLIERS OF MIG WELDING MACHINE

SUPPLIERS OF AUTOMATIC H-BEAM WELDING MACHINE

SUPPLIERS OF PAINTING EQUIPMENTS

SUPPLIERS OF EOT CRANES

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF ELECTRIC MOTOR

SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SHOT BLASTING MACHINE

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)