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    Precipitated Silica (Cap: Production Trains: 10 MT/Day, Rated Production Capacity (Each): 100 MT/Day, Rated Plant Production Capacity: 1000 MT/Day)

    Precipitated Silica (Cap: Production Trains: 10 MT/Day, Rated Production Capacity (Each): 100 MT/Day, Rated Plant Production Capacity: 1000 MT/Day)
    Precipitated Silica (Cap: Production Trains: 10 MT/Day, Rated Production Capacity (Each): 100 MT/Day, Rated Plant Production Capacity: 1000 MT/Day)
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      PRECIPITATED SILICA (CAP: PRODUCTION TRAINS: 10 MT/DAY, RATED PRODUCTION CAPACITY (EACH): 100 MT/DAY, RATED PLANT PRODUCTION CAPACITY: 1000 MT/DAY)

      [EIRI/EDPR/4481] J.C.: 2696XL


      INTRODUCTION

      Precipitated silica, a form of synthetic amorphous silicon dioxide, is derived from quartz sand, a crystalline form of silicon dioxide. The physical properties of precipitated silica can be manipulated during the manufacturing process to deliver products with a wide range of performance-enhancing features engineered for many different end-use applications.

      Silicon dioxide (or silica) is present in over 90% of the minerals that make up the earth’s crust. 

      Naturally occurring forms of silica and silicate are still used today as functional fillers, with the silicon atoms determining much of the overall character of these minerals. Silica forms tetrahedral arrangements. The tendency of these units to form a three-dimensional framework is fundamental to silica crystal chemistry, which in turn directs the arrangement of the minerals’ structure into the lattice shapes that determine their particle shape and other characteristics.


      COST ESTIMATION

      Plant Capacity                    Production Trains: 10 MT/Day

      Rated Production Capacity (Each): 100 MT/Day

      Rated Plant Production Capacity: 1000 MT/Day  

      Land & Building (4,42,100 sq.mt.)    Rs. 994.72 Cr    

      Plant & Machinery                    Rs. 1065.20 Cr 

      Working Capital for 1 Months    Rs. 118.07 Cr 

      Total Capital Investment          Rs. 2217.84 Cr 

      Rate of Return                          49%

      Break Even Point                      43%


      CONTENTS

      INTRODUCTION

      USES/APPLICATIONS

      MARKET OVERVIEW

      PROPERTIES/SPECIFICATIONS

      BIS SPECIFICATION

      CHEMICAL REACTION/FORMULATION

      RAW MATERIALS

      SUPPLIERS OF RAW MATERIALS

      MANUFACTURING PROCESS STEPS/PROCESS FLOW

      ENGINEERING DESIGN CONSIDERATIONS

      PROCESS CONSIDERATIONS

      ETP FACILITY

      SEWAGE AND WASTE WATER EFFLUENT

      WASTE GENERATION & MANAGEMENT/GREEN BELT

      HAZARDS

      SAFETY & HANDLING

      PLANT/MACHINERY (BROADLY)

      CONSULTANT/CONTRACTOR/EQUIPMENT SUPPLIERS (INDIA)

      UTILITIES PER MONTH (ESTIMATED)

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      HEALTH SAFETY AND ENVIRONMENT

      ANTICIPATED ENVIRONMENTAL IMPACTS

      MITIGATION MEASURES (PROPOSED)

      HSE REQUIREMENT

      SAFETY & OCCUPATIONAL MEASURE

      POTENTIAL RISKS

      PROPOSED IMPLEMENTATION SCHEDULE

      PROJECT FINANCIALS

      PRELIMINARY LAYOUT

      CONCLUSIONS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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