Detailed Project Report on Processed Vegetable & Fruit

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PROCESSED VEGETABLE & FRUIT

[EIRI/EDPR/4299] J.C.: 2480XL

INTRODUCTION

Seasonal vegetables are part and parcel of household diet across India and fruits consumption is also picking up due to increasing income and health consciousness. Therefore, demand for fruits and vegetables are prevalent across length and breadth of the country throughout the year. However, due to specific climatic requirements availability/supply of most of these crops is seasonal. Price fluctuations between on and off season further makes it more complicated for both producers and consumers as producers get extremely low price during production season and consumers pay accessibly high price during off season. Therefore, preservation through dehydration technique can play an important role in bringing the demand and supply gap narrower and make win-win situation for both producers and consumers.

India is the world’s second-largest producer of fruits and vegetables. To reduce wastage of fresh fruits and vegetables, and to add value to them, processes like canning, dehydration, pickling, provisional preservation and bottling have been introduced. However, percentage of processing of fruits and vegetables is currently less than 3% as compared to countries like China (23%), the United States (65%) and Philippines (78%).

The Indian fruit and vegetable processing industry experiences conducive growth environment, wing to the abundant supply of raw materials and favourable government policies like Pradhan Mantri Kisan Sampada Yojana (PMKSY). Rising consumer affordability and rapid urbanization resulted in lifestyle changes, following which the preference for processed fruits and vegetables increased substantially.

COST ESTIMATION

Plant Capacity 2500 Kg./Day

Land & Building (2335 sq.mt.) Rs. 1.38 Cr

Plant & Machinery Rs. 94.64 Lac

Working Capital for 0.1 Month Rs. 2.90 Lac

Total Capital Investment Rs. 2.51 Cr

Rate of Return 15%

Break Even Point 76%

CONTENTS

INTRODUCTION

CHARACTERISTICS OF FRUITS AND VEGETABLES

OTHER PROBLEMS THAT FACE FRUIT AND VEGETABLE PROCESSORS INCLUDE:

MARKET OVERVIEW

INDIAN SCENARIO

KEY DETERRENTS

KEY GROWTH DRIVERS

MARKETING STRATEGY

GLOBAL MARKET

FRUITS & VEGETABLES AVAILABILITY

BIS SPECIFICATION/CERTIFICATION

PROCESSING/PRODUCTION FACILITIES REQUIREMENT

THE SITE

THE LOCATION OF THE PROCESSING UNIT IN A RURAL AREA MEANS THAT THERE MAY BE PROBLEMS WITH:

THE BUILDING

ROOFS AND CEILINGS

WALLS, WINDOWS AND DOORS

FLOORS

SERVICES

LIGHTING AND POWER

WATER SUPPLY AND SANITATION

EQUIPMENT MAINTENANCE

PROCESSING, PACKAGING AND STORAGE

PACKAGING

WHEN SELECTING PACKAGING MATERIALS, THE PROCESSOR SHOULD CONSIDER:

HEALTH AND SAFETY

DAMAGE TO SKIN

BURNS AND CUTS

QUALITY ASSURANCE

RAW MATERIALS HANDLING

THE FIRST INSPECTION OF RAW MATERIALS AT THE PROCESSING UNIT SHOULD INCLUDE CHECKS ON:

BASIC RULES OF HYGIENE AND SANITATION

FACILITIES REQUIRED IN THE PROCESSING ROOM

WAYS OF WORKING

PRODUCTION PLANNING

CAREFUL PRODUCTION PLANNING IS USED TO FIND THE:

TYPICAL LOSSES DURING PROCESSING OF FRUITS AND VEGETABLES

PROCESSING STEPS/PROCESS FLOW

PROCESS OF MANUFACTURE

QUALITY CONTROL AND STANDARDS

POLLUTION CONTROL

ENERGY CONSERVATION

PROCESS FLOW

PLANT & MACHINERY

IN-FEED CONVEYOR

DRUM WASHER MACHINE

SORTING CONVEYOR

BUCKET ELEVATOR

DRYER

VEGETABLE CUTTER

PEELING MACHINE

BLANCHING MACHINE

PLANT & MACHINERY SUPPLIER/TURNKEY CONSULTANTS

GENERATOR SET (DG SET)

TRANSFORMER

PACKAGING MACHINE

PROJECT CYCLE

UTILITY REQUIREMENT (ESTIMATED) - MONTH

WASTE GENERATION & MANAGEMENT/GREEN BELT

GREEN BELT

WASTE WATER

WASTE

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

PRELIMINARY PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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Detailed Project Report (DPR) gives you access to decisive data such as:

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Key highlights

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