Purified Salt (Processing Rate – 5,00,000 TPA) from Sodium Chloride (Raw)

PURIFIED SALT (PROCESSING RATE – 5,00,000 TPA)

[EIRI/EDPR/4658]  J.C.: 2875US$

INTRODUCTION

Salt is existent in all animal and vegetable life and is coeval with life itself.  It must have been present in the first herbage that gave nourishment to the first beast.  Salt was the name originally given to the residue left by evaporation of sea water.   Afterwards the name was employed to include all substances held in solution in sea water.   Chemists ultimately extended the name to cover all combinations of an acid and a base.   Sodium Chloride (NaCl) now called common salt, is an example of the simplest type of chemical salt.  Sodium Chloride is an essential constituent of the body fluids and is responsible for a number of vital functions in the body as well as one of the important raw materials for various chemical products.

It is intended to prepare a Feasibility Report to install Sodium Chloride Purification facility with an installed processing capacity of 500000 TPA as a Green Field Project.

COST ESTIMATION

Plant Capacity            12,500 MT/Day  

Land & Building (51,430 sq.mt.)    US$ 59.14 Lac    

Plant & Machinery                    US$ 35.27 Lac 

Working Capital for 1 Month    US$ 24.85 Lac 

Total Capital Investment          US$ 1.22 Cr 

Rate of Return                          69%

Break Even Point                      54%

CONTENTS

INTRODUCTION

USE/APPLICATION/ADVANTAGES

CHEMICAL PRODUCED BY REACTIONS USING SALTS AS RAW MATERIAL

PROPERTIES

SPECIFICATIONS

MARKET OVERVIEW

GROWTH FACTORS

DRIVERS OF THE INDUSTRIAL SALTS MARKET

CHALLENGES IN THE INDUSTRIAL SALTS MARKET

OPPORTUNITIES IN THE INDUSTRIAL SALTS MARKET

SEGMENTAL INSIGHTS

MANUFACTURING PROCESS INSIGHTS

APPLICATION INSIGHTS

KEY MARKET PLAYERS

RAW MATERIALS

INPUT/OUTPUT

MANUFACTURING PROCESS

PURIFIED SALT CAN BE MANUFACTURED BY FOUR PROCESS:

PURIFICATION

EVAPORATION

CRYSTALLIZATION

EVAPORATED SALT PRODUCTION

CRYSTALLIZING EVAPORATORS

VACUUM DRIERS

PROCESS FLOW

ENGINEERING DESIGN CONSIDERATIONS

WASTE GENERATION & MANAGEMENT/GREEN BELT

GREEN BELT

WASTE WATER

SEWAGE AND WASTE TREATMENT FACILITY

UTILITY REQUIREMENT (ESTIMATED) - MONTH

PLANT & MACHINERY SUPPLIER/TURNKEY CONSULTANTS

BOILER

GENERATOR SET (DG SET)

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

PRELIMINARY LAYOUT

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

SAFETY & ENVIRONMENT MANAGEMENT PLAN

SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)

PROJECT IMPLEMENTATION MANAGEMENT

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)