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    PVC Foam Board (Capacity: 8 Tons/Day)

    PVC Foam Board (Capacity: 8 Tons/Day)
    PVC Foam Board (Capacity: 8 Tons/Day)
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      PVC FOAM BOARD (CAPACITY: 8 TONS/DAY)

      [EIRI/EDPR/4733] J.C.: 2953XL


      The PVC Foam board and WPC Foam Board is a kind of building material made of polyvinyl chloride, with features as waterproof, flame retardant, acid and alkali resistant, light, heat preservation, noise insulation and shock absorption. It has the same processing method with wood, but compared with the processing performance it is far more superior. Therefore, the related products such as PVC Foam board and WPC Foam Board, can be the ideal substitute of wood, aluminum and composite board. Furthermore, the surface is very smooth and of high hardness, which is not easy to be scratched. For this feature, PVC Foam board and WPC Foam Board can be the prime choice in making furniture.

      Taking about its applications, PVC Foam board and WPC Foam Board can be widely used in buses, train, cars ceiling, box core layer, interior panels, the external walls of the building board, decoration board, office, residential furniture - like kitchen, living room, family room and bedroom, public building, commercial decorative frame, clean room with a plate, ceiling panels, screen printing, computer lettering, advertising label, display panels, signs with the board, albums boards, chemical anti-corrosion engineering, thermoforming parts, cold storage with a board, special cold project environmental formwork, sports equipment, farming with material waterfront facilities, moisture, water-resistant materials, art materials and a variety of portable partition instead of the glass ceiling, etc.

      Currently, PVC & WPC industry has developed rapidly in the world with a promising prospect, every country is optimistic to the potential of PVC & WPC products as well as its benefits on environment. With its superior processing performance, it has proved to the world of its unique role and status that no other products can replace nowadays. Its development is the inevitable trend in the progress of human society.

      COST ESTIMATION

      Plant Capacity            8 Ton/Day

      Land & Building (2000 sq.mt.)    Rs. 3.23 Cr

      Plant & Machinery                    Rs. 2.10 Cr

      Working Capital for 1 Month    Rs. 1.27 Cr

      Total Capital Investment          Rs. 6.82 Cr

      Rate of Return                          39%

      Break Even Point                      48%


      CONTENTS

      INTRODUCTION

      USES/APPLICATIONS/ADVANTAGES

      USES OF PVC FOAM SHEET/PVC FOAM BOARDS:

      BELOW ARE THE ADVANTAGES OF USING PVC FOAM BOARDS:

      RAW MATERIALS

      POLYMERS

      ADDITIVES

      FORMULATION OF PVC FOAM BOARD

      MARKET OVERVIEW OF PVC FOAM BOARD

      PROCESSING STEPS/PROCESS FLOW DIAGRAM

      THE PROCESSING STEPS ARE SHOWN IN THE FOLLOWING PROCESS FLOW DIAGRAM:

      SEQUENCES FOR PVC FOAM BOARD MANUFACTURING

      PROCESS FLOW DIAGRAM

      TECHNICAL DETAILS OF PVC FOAM BOARD LINE

      TECHNICAL/TURNKEY CONSULTANT FOR SETTING UP PVC BOARD PLANT

      SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)

      SUPPLIERS OF PLANT & MACHINERIES (INDIAN)

      BOILER

      GENERATOR SET (DG SET)

      MANUFACTURERS/SUPPLIERS OF PLANT & MACHINERY

      EXTRUDERS

      PRESSING MACHINE

      COOLING TOWERS

      BOILER

      GENERATOR SET (DG SET)

      MANUFACTURERS/SUPPLIERS OF RAW MATERIALS

      PLASTIC POLYMERS

      COUPLING AGENT

      ADDITIVES

      PRODUCT SPECIFICATION

      PRODUCT FEATURES

      OUTPUT OF PRODUCTION:

      GENERATION AND MANAGEMENT OF WASTES

      SOLID WASTES

      LIQUID WASTES

      GASEOUS EMISSION

      OTHERS

      INDUSTRIAL WASTE MANAGEMENT

      SEWERAGE SYSTEM

      ANTICIPATED ENVIRONMENTAL IMPACTS

      CONSTRUCTION PHASE

      OPERATION PHASE

      MITIGATION MEASURES (PROPOSED)

      HEALTH SAFETY & ENVIRONMENT

      SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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