recycling of rubber tyre and extraction of all by products

RECYCLING OF RUBBER TYRE AND EXTRACTION OF ALL BY PRODUCTS

[CODE NO.4414] 

The automotive vehicles are increasing rapidly due to increasing motorization and industrialization which definitely leads to generation of tyre waste globally. Billions of waste tyres are available in all over the world. We can’t burn or landfill them due to pollution problems. Disposal of tyre waste is becoming an environmental challenge in many developing countries like India due to its non-biodegradability. Now a day, the developed techniques like pyrolysis process could be used to produce fuel oil from tyre waste to substitute the conventional energy resources/ fossil fuel.

PROBLEMS WITH WASTE TYRES

The main problems with Tyre waste are as follows: 

• Cause land and water pollution 

• Cause health problems 

• Can catch fire

• Non-biodegradable 

• Un-aesthetic to view 

• Expensive to get rid of 

• Need reasonable space to stock

COST ESTIMATION

Plant Capacity                                   11.7334 MT/Day

Land & Building (4000 sq.mt.)  Rs. 4.94 Cr

Plant & Machinery                              Rs. 1.78 Cr

Working Capital for 2 Months    Rs. 1.51 Cr

Total Capital Investment                   Rs. 8.43 Cr

Rate of Return                                     24%

Break Even Point                                61%

• INTRODUCTION
• PROBLEMS WITH WASTE TYRES
• THE MAIN PROBLEMS WITH TYRE WASTE ARE AS FOLLOWS:
• FACT FINDING RELATED TO TYRES
• PYROLYSIS PLANT PROCESS
• PYROLYSIS END PRODUCTS
• USES AND APPLICATIONS
• USES AND APPLICATIONS OF FUEL OIL
• 1. FOR DOMESTIC USE:
• 2. FOR TRANSPORT:
• 3. IN INDUSTRY:
• 4. AS ROCKET FUEL:
• USES AND APPLICATIONS OF CARBON BLACK
• 1. RUBBER REINFORCEMENT
• 2. COLOURS AND PIGMENTS FOR PLASTICS
• 3. ELECTRIC EQUIPMENT AND CONDUCTIVE COMPONENTS
• 4. OTHERS
• USES AND APPLICATION OF PYROLYTIC GAS
• STEEL WIRE SCRAPS
• B.I.S. SPECIFICATION
• PROCESS FLOW CHART
• MANUFACTURING PROCESS OF FUEL OIL FROM WASTE TYRE
• 1. PROCUREMENT OF SCRAP TYRES
• 2. INSPECTION
• 3. STEEL WIRE PULLING
• 4. TYRE SHREDDING MACHINE
• 5. TRANSPORTATION
• 6. PYROLYSIS PROCESS
• PYROLYSIS END PRODUCTS
• PLANT AND MACHINERY
• MAIN PARTS OF WASTE TYRE PYROLYSIS PLANT AND THEIR FUNCTIONS
• MAIN PARTS OF WASTE TYRE PYROLYSIS PLANT
• THE MAIN COMPONENTS OF THE TYRE PYROLYSIS PLANT
• 1. PYROLYSIS REACTOR
• 2. VACUUM DEVICE
• 3. THE CONDENSER
• 4. CARBON BLACK DISCHARGE DEVICE – WIND CONVEYING SYSTEM
• 5. TAIL GAS CLEANING AND ODOR REMOVAL SYSTEM POLLUTION CONTROL SYSTEM IS ADOPTED IN WASTE 
•    TYRE PYROLYSIS PLANT
• SMOKE POLLUTION CONTROL SYSTEM OF DOING WASTE TYRE PYROLYSIS PLANT
• ODOR POLLUTION CONTROL SYSTEM OF DOING WASTE TYRE PYROLYSIS PLANT
• MARKET POSITION
• GLOBAL MARKET TREND
• TIRE RECYCLING MARKET SEGMENTATION
• BASED ON RUBBER TYPE
• BASED ON PRODUCT TYPE
• BASED ON END-USER
• BASED ON GEOGRAPHY
• BACKGROUND AND SIGNIFICANCE OF THE TYRE PYROLYSIS PROJECT DEVELOPMENT REPORT-
• RAW MATERIAL MARKET-
• PYROLYSIS PLANT FINISHED PRODUCTS MARKET-
• MAIN REASONS TO SET-UP PYROLYSIS PLANT PROCESS-
• MAJOR DRIVERS OF TIRE RECYCLING MARKET
• PRINCIPLES OF PLANT LAYOUT
• STORAGE LAYOUT:
• EQUIPMENT LAYOUT:
• SAFETY:
• PLANT EXPANSION:
• FLOOR SPACE:
• UTILITIES SERVICING:
• BUILDING:
• MATERIAL-HANDLING EQUIPMENT:
• RAILROADS AND ROADS:
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• SPECIFIC FACTORS
• 6. TRANSPORTATION:
• A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TOTAL LOAD:
• 8. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• PLANT LAYOUT
• PRESENT MANUFACTURES AND SUPPLIERS
• SUPPLIERS OF FURNACE OIL
• SUPPLIERS OF CARBON BLACK
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF TYRES SCRAP
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF WASTE TYRE RECYCLING PLANT
• SUPPLIERS OF DG SETS
• SUPPLIERS OF EOT CRANES
• SUPPLIERS OF POWER TRANSFORMERS
• SUPPLIERS OF ELECTRICAL PANEL
• SUPPLIERS OF ELECTRIC MOTOR
• SUPPLIERS OF COOLING TOWER
• SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
• SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
• SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
• SUPPLIERS OF AIR COMPRESSORS
• SUPPLIERS OF PLATFORM WEIGHING MACHINE
• SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
• SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
• SUPPLIERS OF SHOT BLASTING MACHINE
• SUPPLIERS OF JIGS AND FIXTURE
• SUPPLIERS OF SUBMERSIBLE WATER PUMP
• 
  

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)