Detailed Project Report on Reprocessed Plastic Granules

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REPROCESSED PLASTIC GRANULES

[EIRI/EDPR/4288] J.C.: 2469XL

INTRODUCTION

Plastic is a very common material that is now widely used by everybody in this world. Plastic is used in many ways as it is light weight and compact. The maintenance that is required is very less. Common plastic items that are used are bags, bottles, containers and food packages.

A plastic is any one of a large and varied group of materials, which consists of essential ingredient combination of carbon with oxygen, hydrogen, nitrogen and other organic and inorganic elements. While solid in the finished state, at some stage in its manufacture it has been or can be formed into various shapes by flow-usually through the application singly or together of heat and pressure. They play an important role in the economy of all industrially advanced countries.

Though plastic is a very useful material that is flexible, robust and rigid they become waste after their use and they pollute the atmosphere. To protect the environment as well as to take advantage of plastic, recycling procedure is used. Plastic recycling is the process of reprocessing used scrap and waste plastic into new plastic material. Recycling old plastic products uses 20%-40% less energy than manufacturing it from new. To aid the recycling process, plastics come with plastic identification code to identify the different polymers that are used in the manufacture of plastic.

The demand for plastics depends largely on growth in user segments and overall macro-economic growth. It has been seen that the consumption of polymers is closely linked to the economic development of a country. In this respect, plastics are similar to rubber and driven by the same factors. Thus all used plastics will either go for recycling or land filling. If all plastics could have been recycled, we could reduce our oil consumption and save 25% of our landfill space. Plastics waste recycling is considered to be one of the most viable projects all over the world today.

COST ESTIMATION

Plant Capacity 7000 Kg./Day

Land & Building (2530 sq.mt.) Rs. 5.03 Cr

Plant & Machinery Rs. 1.93 Cr

Working Capital for 1 Month Rs. 1.28 Cr

Total Capital Investment Rs. 8.39 Cr

Rate of Return 39%

Break Even Point 43%

CONTENTS

INTRODUCTION

THE NEED FOR RECYCLING PLASTIC

WHAT PLASTICS ARE RECYCLABLE?

LOOKING AHEAD

USE AND APPLICATION

FEATURES

BIS SPECIFICATION

PRODUCT SPECIFICATION (TYPICAL)

MARKET OVERVIEW

INDIAN PERSPECTIVE

MARKET DYNAMICS

GROWING CONSCIOUSNESS ON ENERGY SAVINGS

INCREASING USE IN PACKAGING, AUTOMOTIVE AND ELECTRICAL & ELECTRONICS INDUSTRY

STIFF COMPETITION FROM VIRGIN PLASTICS

GROWING TEXTILE INDUSTRY IN THE DEVELOPING COUNTRIES OF APAC

RAW MATERIALS

WASTE LDPE/LLDPE PLASTIC MATERIAL

PROCESS DESCRIPTION/PROCESS FLOW SCHEMATIC

PROCESS FLOW

PLANT & MACHINERY USED FOR THE PROCESS

PLANT & EQUIPMENT SUPPLIER

COOLING TOWERS

BOILER

GENERATOR SET (DG SET)

SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

RAW-MATERIAL SUPPLY:

MARKETS:

POWER AND FUEL SUPPLY:

WATER SUPPLY:

CLIMATE:

TRANSPORTATION:

WASTE DISPOSAL:

LABOR:

REGULATORY LAWS:

TAXES:

SITE CHARACTERISTICS:

COMMUNITY FACTORS:

FLOOD AND FIRE CONTROL:

GENERATION AND MANAGEMENT OF WASTES

SOLID WASTES

LIQUID WASTES

GASEOUS EMISSION

OTHERS

INDUSTRIAL WASTE MANAGEMENT

SEWERAGE SYSTEM

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

HEALTH SAFETY & ENVIRONMENT

SAFETY & OCCUPATIONAL MEASURE

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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Detailed Project Report (DPR) gives you access to decisive data such as:

Market growth drivers
Factors limiting market growth
Current market trends
Market structure
Key highlights

Overview of key market forces propelling and restraining market growth:

Up-to-date analyses of market trends and technological improvements
Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
An array of graphics, BEP analysis of major industry segments
Detailed analyses of industry trends
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Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.

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