Rolling Mill for Producing TMT Bars (200 MT/Day)

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ROLLING MILL FOR PRODUCING TMT BARS

[EIRI/EDPR/1505]

The production of quality TMT bar depends on three major factors - quality raw materials, a properly designed and automated mill and a well-designed quenching and tempering technology. All rebars must be purchased based on the properties of yield strength, tensile strength and elongation values.

Deciding the percentage of carbon content in steel has been a major challenge for engineers. While a minimum level of carbon content in steel is essential to achieve the required strength, excess carbon threatens its weldability. In TMT bars, this problem has been eliminated by restricting the carbon content to 0.2 per cent to attain weldability and ensuring that its strength is not lost. The joints can be welded by ordinary electrodes and no extra precautions are required.

The bars come in different lengths, in sizes of 11 to 12 metres and can be customized to the required specifications. TMT bars that have uniform and concentrated hardened periphery and the softer core will have the desired tensile strengths coupled with high elongation as required in seismic zones. Depending on the size and grade, rebars with hardened periphery of about 15 to 30 per cent of the cross sectional area of the bar are ideal for civil constructions (constructions of houses, offices etc.)

COST ESTIMATION

Plant Capacity 200 MT/Day

Land & Building (11,000 sq.mt.) Rs. 14.80 Cr

Plant & Machinery Rs. 17.65 Cr

Working Capital for 3 Months Rs. 52.45 Cr

Total Capital Investment Rs. 85.69 Cr

Rate of Return 62%

Break Even Point 30%

CONTENTS

INTRODUCTION

USES & APPLICATIONS

PROPERTIES

BIS- SPECIFICATIONS

QUALITY STANDARDS

MARKET POSITION OF TMT STEEL BARS (SARIYA)

MANUFACTURERS AND SUPPLIERS OF TMT STEEL BARS

MANUFACTURING PROCESS

PROCESS FLOW DIAGRAM

PLANT LAYOUT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND EQUIPMENTS

COMPLETE PLANT AND MACHINERY SUPPLIERS FOR TMT STEEL BARS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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