Rolling Shutter (Capacity: 100 Numbers/Day)

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ROLLING SHUTTER

[EIRI/EDPR/4192] J.C.: 2352XL

INTRODUCTION

A roller shutter, roller door, sectional over head door is a type of door or window consisting of many horizontal slats (or sometimes bars or web system) hinged together. The shutter is raised to open it and lower to close it.

A roller shutter door is a vertical rolling door system comprising of horizontal laths forming the curtain, side guides, bottom rail, barrel assemble and canopy.

Roller shutters are commonly used as a door to provide a high level of security for all types of properties. Depending on the specification it is traditionally manufactured from galvanised steel or extruded aluminium.

They are classified as a machine under EU legislation and must be serviced and maintained by a capable person on a regular basis. The size (height & width) of the opening/roller shutter will dictate the size and thickness of the components used.

When specifying a bespoke roller shutter you will have to consider the following:

• Security level

• Airflow/Vision requirements

• Thermal Protection

• Width & height of opening

• Aesthetics

• Frequency of use

• Method of operation

• Budget

• Head room requirements

• Finish

• Safety features

COST ESTIMATION

Plant Capacity 100 Nos/Day

Land & Building (3000 sq.mt.) Rs. 5.62 Cr

Plant & Machinery Rs. 1.18 Cr

Working Capital for 2 Months Rs. 17.04 Cr

Total Capital Investment Rs. 24.14 Cr

Rate of Return 29%

Break Even Point 45%

CONTENTS

INTRODUCTION

WHEN SPECIFYING A BESPOKE ROLLER SHUTTER YOU WILL HAVE TO CONSIDER THE FOLLOWING:

3. ROLLER SHUTTER DIAGRAM

4. COMPONENTS

LATH & CURTAIN

ROLLER ASSEMBLY

LOCK

GUIDE CHANNELS

MOTOR

SAFETY BRAKE

CANOPY

DIFFERENT TYPES OF ROLLING SHUTTER

(A) TYPES OF ROLLING SHUTTER BASED ON MATERIAL:

1. M.S. ROLLING SHUTTER:

2. ALUMINIUM ROLLING SHUTTER:

3. POLYCARBONATE OR TRANSPARENT ROLLING SHUTTER:

APPLICATIONS

(B) TYPES OF ROLLING SHUTTER BASED ON OPERATION OF SHUTTER:

1. AUTOMATIC ROLLING SHUTTER:

2. PUSH-PULL ROLLING SHUTTER:

3. MECHANICAL GEAR TYPE:

APPLICATIONS

1. GRILL ROLLING SHUTTER:

2. INDUSTRIAL ROLLING SHUTTER:

(1) GEAR - OPERATED MECHANICAL

ROLLING SHUTTERS

THE MAIN ADVANTAGES OF GEAR OPERATED ROLLING SHUTTERS:

(2) ELECTRICALLY - OPERATED

ROLLING SHUTTERS

(3) GALVALUME ROLLING SHUTTERS

(4) GALVALUME PERFORATED ROLLING SHUTTERS

(5) GALVANISED INSULATED ROLLING SHUTTERS

(6) STAINLESS STEEL ROLLING SHUTTERS

(7) BRIGHT STEEL BAR ROLLING GRILLS

(8) MOTORISED ROLLING SHUTTERS:

APPLICATIONS

THE MAIN FEATURES OF MOTORISED ROLLING SHUTTERS:

(9) ALUMINIUM ROLLING SHUTTERS:

APPLICATIONS

THE MAIN BENEFITS OF ALUMINIUM ROLLING SHUTTERS:

MATERIALS USED IN ROLLING SHUTTER:

COLD ROLLED STEEL STRIPS

GI SECTIONS

STEEL PIPE

CAST IRON CASTINGS

SPRINGS

(1) GI ROLLING SHUTTERS

(2) GRILL SHUTTER

(3) MOTORISED ROLLING SHUTTER

(4) POWDER COATED ROOLING SHUTTER

(5) MANUAL ROLLER SHUTTERS

USES AND APPLICATION

APPLICATIONS

MARKET POSITION

GLOBAL MARKET OVERVIEW

PLANT LAYOUT

SUPPLIERS OF ROLLING SHUTTER

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF M.S STEEL SHEET

SUPPLIERS OF STEEL MS ANGLE AND CHANNEL

SUPPLIERS OF PPGL SHEET

SUPPLIERS OF SS WIRE ROD

SUPPLIERS OF ALUMINIUM COIL

SUPPLIERS OF POLYCARBONATE SLATS

SUPPLIERS OF MOTOR FOR ROLLING SHUTTER

SUPPLIERS OF SPRING FOR ROLLING SHUTTER

SUPPLIERS OF MIG WIRE

SUPPLIERS OF EPOXY POWDER COATING MATERIAL

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF ROLLING SUTTER PLANT AND EQUIPMENTS

SUPPLIERS OF MIG WELDING MACHINE

SUPPLIERS OF POWER PRESS

SUPPLIERS OF SHEARING MACHINE

SUPPLIERS OF ROLLING MACHINE

SUPPLIERS OF BENDING MACHINE

SUPPLIERS OF SHEET LAVELING MACHINE

SUPPLIERS OF PUNCHING PRESS

SUPPLIERS OF POWER HACSAW

SUPPLIERS OF GRINDING MACHINE

SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES

SUPPLIERS OF DG SETS

SUPPLIERS OF EOT CRANE

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SHOT BLASTING MACHINE

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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