Rubber Band Manufacturing (Automatic) (3 Tons/Day)

RUBBER BAND MANUFACTURING (AUTOMATIC) (3 TONS/DAY)

[EIRI/EDPR/4645] J.C.: 2862US$

INTRODUCTION

The rubber band is one of the most consumable items of everyday use. The rubber bands are one of the most convenient products. Moreover, it is majorly used in agriculture, automobile, packaging industry, newspaper industry. It is also widely used as a household consumer durable item. The product manufacturing of rubber band contains a big number of small operators that typically focus on one particular product segment or market sector. 

Natural rubber (natural rubber) comes from the sap of the para/rubber plant (Hevea brasiliensis) which comes from the Amazon Region, South America, and until now has spread in many countries and has been cultivated massively. Rubber sap is obtained by tapping, namely by cutting the bark of the rubber tree so that the latex/sap comes out. More scientifically, rubber tapping is essentially an activity to cut/open latex vessels so that latex/sap drips out of the latex vessels.

COST ESTIMATION

Plant Capacity            3 MT/Day  

Land & Building (9000 sq.mt.)    US$ 5.76 Lac    

Plant & Machinery                    US$ 2.09 Lac 

Working Capital for 3 Months    US$ 4.78 Lac 

Total Capital Investment          US$ 12.88 Lac 

Rate of Return                          31%

Break Even Point                      50%

CONTENTS

INTRODUCTION

RUBBER BAND - HISTORY AND DEVELOPMENT

ANCIENT RUBBER HISTORY

VULCANIZED RUBBER –  THE BEGINNING OF RUBBER

WHO INVENTED THE RUBBER BANDS? 

RUBBER TAPPING 

MODERN RUBBER 

DIPPED RUBBER BAND

HERE’S WHAT THE PROCESS LOOKS LIKE: 

COAGULATION: CHANGING A LIQUID TO A SOLID 

THE RUBBER DIPPING STEP 

THE LEACH DIP 

CURE STAGE 

FINISH 

EXTRUDED RUBBER BANDS

RAW MATERIALS 

GLOBALLY TOP RUBBER PRODUCING COUNTRIES

1. THAILAND

2. INDONESIA

3. VIETNAM

4. INDIA

5. CHINA

6. CÔTE D’IVOIRE 

7. MALAYSIA                     

8. PHILIPPINES    

9. CAMBODIA      

10. MYANMAR                 

TABLE RANK OF 10 WORLD’S LARGEST NATURAL RUBBER PRODUCERS IN 2020 AND 2021

SOME STATISTICS OF WORLD’S LARGEST NATURAL RUBBER PRODUCERS BASED ON CONTINENT AND COUNTRIES

WORLD’S HARVESTED AREAS AND WORLD’S PRODUCTION OF NATURAL RUBBER FROM 2000 TO 2021

LIBERIA - NATURAL RUBBER PRODUCTION

DISTRIBUTION OF GLOBAL PRODUCTION

AFRICA: DEVELOPMENT POTENTIAL FOR RUBBER PRODUCTION

LIBERIA NATURAL RUBBER STATUS 

EVOLUTION OF THE WORLDWIDE CONSUMPTION OF NATURAL RUBBER

DISTRIBUTION OF THE GLOBAL CONSUMPTION OF NATURAL RUBBER

CHINA'S SHARE IN NATURAL RUBBER GLOBAL CONSUMPTION INCREASED FROM 25% IN 2005 TO 42% IN 2018

MARKET OVERVIEW

TOP PLAYERS IN RUBBER BANDS MARKET 

APPLICATIONS & USES OF RUBBER BAND

SEGMENTATION BY APPLICATION:

MAJOR RAW MATERIALS

RUBBER BAND SIZE

FINAL PRODUCT IN DIFFETENT PACKAGING

MANUFACTURING PROCESS

PROCESSING THE NATURAL LATEX

MIXING AND MILLING

EXTRUSION

CURING

QUALITY CONTROL

PROCESS FLOW DIAGRAM 

BACKWARD & FORWARD LINKAGES 

TRAINING CENTRE AND COURSES: 

STATUTORY/GOVERNMENT APPROVALS 

LIST OF MACHINERY & EQUIPMENTS

BANBURY MIXER /PROCESSING

SPECIFICATIONS:

EXTRUDER

EXTRUDER DIE HEAD

EXTRUDED PIPE/ROLL

COOLING TUNNEL

COOLING TUNNEL

RUBBER BAND CUTTING MACHINE

ROBBER BAND CUTTER

RUBBER BAND PACKAGING MACHINE

PLANT & MACHINERY MANUFACTURER FLOBALLY

FOREIGN MACHINE MANUFACTURERS

VESSEL SUPPLIERS

MIXER

COLOURS OR MOULDING COMPOUND

SUPPLERS OF OTHER RELATED PLANT & MACHINERY

BOBBIN WINDER

HOT WATER BATH

VESSEL

SUPPLIERS OF RAW MATERIALS

PLANT LOCATION: COUNTRY (COUNTRY PROFILE –LIBERIA, WEST AFRICA)

DOCUMENTS REQUIRED FOR LICENSES 

DOCUMENTS LIST:

PRINCIPLES OF PLANT LAYOUT

SOME OF THE FACTORS IN RAIL-TRACK PLANNING ARE:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE :

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

DEPRECIATION:

FIXED ASSETS:

WORKING CAPITAL:

BREAK-EVEN POINT:

OTHER FIXED EXPENSES:

MARGIN MONEY:

TERM LOANS:

TOTAL LOAD:

UTILITIES 

POWER

WORKING 

TOTAL MANPOWER AND PAYROLL 

UTILITIES

RUBBER BAND MANUFACTURER GLOBALY

PLANT AND MACHINERY MANUFACTURERS

PACKAGING MACHINE MANUFACTURER

D.G. SET

LABORATORY TESTING EQUIPMENTS

SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)

DOCUMENTS REQUIRED FOR LICENSES 

LIST OF DOCUMENTS:

MANPOWER

GENERAL

BASIS OF ESTIMATION

WATER QUALITY PARAMETERS FOR PROCESSED WATER:

POWER

WORKING 

QUALITY CONTROL 

THE MOST COMMON CONTROLS ARE:

TESTING FACILITIES/CERTIFICATIONS

SWOL ANALYSIS

STRENGTHS

WEAKNESSES

OPPORTUNITIES

THREATS

ORGANIZATION CHART

PLANT LAYOUT

TURNKEY CONSULTANT

IMPLEMENTATION SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)