Sanitary Napkin (Fully Automatic Plant) 576000 pieces per day

SANITARY NAPKIN (FULLY AUTOMATIC PLANT)

[EIRI/EDPR/4603] J.C.: 2820XL 

INTRODUCTION

Feminine hygiene (lady napkins) is hygiene absorbent products engineered to absorb and retain body fluid without causing any leakage. The user should always feel dry and comfortable. It consists of an absorbent pad sandwiched between two sheets of nonwoven fabric.

There are 3 major types of products, viz, (a) Thick sanitary napkins. (b) Ultra thin sanitary napkins. (c) Panty liners being used in the market. The size of each and their content vary from market to market.

The menstrual cycle starts for young women between the ages 11-17, frequently around 12-13 years. On average a woman experiences a period every 28th day, 12 -13 times in a year. A menstrual period normally lasts 3-7 days. The loss of fluid in a period is on average half a cup or 65-80 ml. The menstrual pattern is influenced by giving birth and contraceptive methods. Menstruation lasts until menopause at the age 45-55. The feminine hygiene products market has evolved over more than 100 years to a more than US$ 17 bn in the following category worldwide.

COST ESTIMATION

Plant Capacity    5,76,000 Pieces/Day  

Land & Building (6000 sq.mt.) Rs. 7.67 Cr    

Plant & Machinery                   Rs. 7.50 Cr 

Working Capital for 1 Month    Rs. 4.39 Cr 

Total Capital Investment         Rs. 20.12 Cr 

Rate of Return                          41%

Break Even Point                     42%

CONTENTS

INTRODUCTION

PROPERTIES OF SANITARY NAPKIN

TYPES OF SANITARY NAPKIN

THERE ARE 3 MAJOR TYPES OF SANITARY PADS,

STRUCTURE AND COMPONENTS OF SANITARY NAPKIN

FIGURE 3: SCHEMATIC DIAGRAM OF THE SANITARY NAPKIN STRUCTURE

COVERSTOCK:

ACQUISITION AND DISTRIBUTION LAYER:

USES AND APPLICATIONS

SANITARY NAPKINS

POTENTIAL PROBLEMS OF SANITARY NAPKINS

HYGIENE RISK

DISPOSABILITY:

AFFORDABILITY

PERFORMANCE CHARACTERISTICS OF SANITARY NAPKINS

I. FLUID ACQUISITION LAYER:

II. DISTRIBUTION COMPONENT:

III. ABSORBENT STRUCTURE:

IV. LIQUID IMPERVIOUS MEMBRANE:

PERFORMANCE CHARACTERISTIC OF SANITARY NAPKIN:

BARRIER LAYER

RAW MATERIALS

I. FLUID TRANSFER LAYER:

II. ACQUISITION AND DISTRIBUTING LAYER:

III. ABSORBENT LAYER:

IV. BARRIER SHEET:

LACK OF AWARENESS IN INDIA FOR SANITARY NAPKIN

INVESTMENT IN SANITARY NAPKIN

EMERGING MARKET OF SANITARY NAPKIN

THE FOLLOWING THREE DRIVERS ARE CONTRIBUTING TO THE GROWTH OF THE GLOBAL ORGANIC SANITARY NAPKINS MARKET:

NEGATIVE EFFECT OF SANITARY NAPKINS

EMERGENCE OF E-COMMERCE

RISE IN AWARENESS

MARKET OVERVIEW OF SANITARY NAPKIN

THE SANITARY NAPKIN MARKET IS SEGMENTED ON THE BASIS OF PRODUCT TYPE INTO:

MARKET DYNAMICS IN SANITARY PRODUCTION

POTENTIAL OF SANITARY NAPKIN IN INDIA

LEAPING INTO GST

MANUFACTURER/EXPORTERS AND SUPPLIER OF SANITARY NAPKINS

B.I.S SPECIFICATION

PREPARATORY PROCESSES FOR SANITARY NAPKINS

OPENING

SECOND STAGE:-

THIRD STAND KIERING BLEACHING & WASHING:-

BLEACHING:-

STERILISATION:-

DRY HEAT:-

AUTO CALVING:-

EXPOSURE TO ETHYLENE OXIDE:-

HYDRO - EXTRACTING:-

DRYING:-

ALTERNATE MANUFACTURING PROCESS OF DIAPERS

FORMATION OF THE ABSORBENT PAD

PREPARATION OF THE NONWOVEN

ASSEMBLY OF THE COMPONENTS

BYPRODUCTS/WASTE

QUALITY CONTROL

RAW MATERIALS' DESCRIPTION & SPECIFICATIONS

ROLL PULP:-

NON-WOVEN FABRIC:-

POLYETHLENE FILM:-

TISSUE:

HOT MELT AND POLYEXTRUDED ADHESIVE:

PRESSURE SENSITIVE ADHESIVE

SILICONE RELEASE PAPER:

SPECIFICATIONS OF THE RAW MATERIALS

WOOD PULP

NON-WOVEN FABRIC:

SILICONE RELEASE PAPER

HOT MELT

MANUFACTURING PROCESS OF DIAPER (ADULT AND BABY)

THERE ARE THREE BASIC PROCESSES IN THE MANUFACTURING OF DIAPER

PRODUCTION METHOD OF SANITARY NAPKIN

(A)  PREPARATION OF COTTON LINT SLIVER:

(1) COTTON OPENING:

(2) SCUTCHING OR LAPPING:

(3) CARDING:

(4) DRAW FRAME:

(5) TISSUE PAPER WRAPPING:

B) MANUFACTURE OF SANITARY NAPKINS:

1) CONE WINDING:

2) KNITTING & INSERTION OF TISSUE PAPER WRAPPED SLIVER:

3) CUTTING & LOOPING OF BOTH ENDS OF SANITARY NAPKINS:

4) PACKING:

PROCESS DESCRIPTION FOR SANITARY NAPKIN WITH AUTOMATION

PROCESS FLOW SHEET

RAW MATERIAL CALCULATION

RAW MATERIAL FOR APPROXIMATE 8 GM REGULAR SANITARY NAPKIN

PERFORMANCE TEST OF SANITARY NAPKIN

TESTS TO EVALUATE PERFORMANCE:

ABSORBENCY TEST:

FLUID RETENTION CAPACITY:

LIQUID STRIKE THROUGH TEST:

WICKING EXPERIMENTS:

CONSULTANT FOR SETTING UP THE SANITARY NAPKINS

ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF ADHESIVE (CHEMISTICK)

SUPPLIERS OF LINT TISSUE PAPER

SUPPLIERS OF POLYTHENE FILM

SUPPLIERS OF TISSUE PAPER

SUPPLIERS OF RELEASE PAPER

MANUFACTURERS OF NON WOVEN FABRIC

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)