Detailed Project Report on shrimp/prawn processing plant (50 tons/day)

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SHRIMP/PRAWN PROCESSING PLANT (50 TONS/DAY)

[CODE NO.4117]

The frozen seafood market size has the potential to grow by USD 31.76 billion during 2020-2024, and the market’s growth momentum will accelerate during the forecast period because of the steady increase in year-over year growth. Among the freshwater carp fish species, Rohu, Catla, Mrigal are extremely decision. There fishes are normally told as whole fish in the market. India, with a production of around 10.8 million MT is the second largest fish producer in the world. Processing levels of marine food in India are currently at 23%. The top five states for fisheries production in India are Andhra Pradesh, West Bengal, Gujarat, Karnataka and Kerala with a combined share of around 50% of the total fish production. The global Frozen Seafood Market is expected to register 5.34% CAGR from 2019 to 2024 and reach USD 17.29 billion by the end of 2024.

Shrimp refers to an invertebrate marine animal with an elongated body which is often used as a food product. It is regarded as nutritious since it contains proteins, selenium, antioxidants, phosphorus, magnesium, copper, iron and vitamin B12. Some of the health benefits associated with shrimp consumption include weight loss, fighting aging, improving bone health, decreasing menstrual pain and preventing cardiovascular diseases. In India, fisheries represent a significant economic activity and offer vast growth opportunities. This is due to the country’s varied resources and potentials.

COST ESTIMATION

Plant Capacity 50 Ton/Day

Land & Building (9000 sq.mt.) Rs. 2.49 Cr

Plant & Machinery Rs. 19.85 Cr

Working Capital for 1 Month Rs. 53.51 Cr

Total Capital Investment Rs. 76.65 Cr

Rate of Return 86%

Break Even Point 20%

INTRODUCTION
ABOUT SHRIMP
SHRIMPS
PENAEUS FABR
P. INDICUS
M. AFFINIS
M. BREVICORNIS
P.STYLIFERA
P.STYLIFERUS
P.TENUIPES (HENDERSON)
SHRIMPS
SERGESTIDAE
ATYIDAE
MUD-SHRIMPS
BRINE-SHRIMPS
COLLECTION OF SEED SHRIMP
TRANSPORTATION OF SEED SHRIMP
MANAGEMENT OF PRODUCTION PONDS
STOCKING
FEEDING
GROWTH AND PRODUCTION
SHRIMP PRODUCTION IN INDIA & GLOBLAL
GLOBAL AQUACULTURE SHRIMP PRODUCTION
CHINA TO REMAIN THE LARGEST SHRIMP PRODUCER FOLLOWED BY INDIA
MARKET POSITION
INDIAN SHRIMP INDUSTRY: HUGE UNTAPPED POTENTIAL
INDIAN AQUACULTURE INDUSTRY
MAJOR SHRIMP CONSUMING COUNTRIES
USA
JAPAN
EUROPE
CHINA
MAJOR SHRIMP IMPORTING COUNTRIES
INDIA IS THE TOP EXPORTER OF SHRIMP GLOBALLY
USA, THE MAJOR EXPORT MARKET FOR INDIAN SHRIMP
INDIA’S POTENTIAL FOR SHRIMP EXPORT
ANDHRA PRADESH, THE HIGHEST PRODUCER OF SHRIMP
STATE WISE AREA UNDER CULTIVATION (HA)
MARKET BREAKUP BY SPECIES
L.VANNAMEI
SHRIMP CULTIVATION CYCLE
SHRIMP VALUE CHAIN
BROODSTOCK
HATCHERY
FARMING
FOUR PLAYERS
VALUE ADDED PRODUCTS
PORT WISE EXPORT DATA OF SEAFOOD FROM 2017-2020
RULES & REGULATIONS OF SHRIMP FARMING
B.I.S. SPECIFICATION
HEADQUARTERS
DETAILS OF SHRIMP FARMING
SUITABLE SOIL TYPE FOR SHRIMP CULTIVATION
POND MANAGEMENT IN SHRIMP CULTIVATION
STOCKING FOR SHRIMP CULTIVATION
SEED SELECTION IN SHRIMP CULTIVATION
STOCKING DENSITY IN SHRIMP CULTIVATION
FEED AND FEEDING IN SHRIMP CULTIVATION
NUTRIENT REQUIREMENTS IN SHRIMP CULTIVATION
WATER QUALITY MANAGEMENT IN SHRIMP CULTIVATION
HARVESTING AND HANDLING OF SHRIMP CULTIVATION
METHODS OF HARVESTING IN SHRIMP CULTIVATION
TIMING OF HARVESTING AND SELLING
DISEASE, PREVENTION AND TREATMENT IN SHRIMP CULTIVATION
QUALITY CONTROL AND MARKETING IN SHRIMP CULTIVATION
PROCESSING OF SHRIMP
HANDLING SHRIMP AT SEA
FREEZING ON BOARD
COLD STORAGE OF WHOLE SHRIMP
COOKING ON BOARD
CHILLING ON BOARD
HANDLING SHRIMP ON SHORE
FREEZING OF WHOLE SHRIMP
COLD STORAGE OF WHOLE SHRIMP
THAWING OF FROZEN WHOLE SHRIMP
SIZE GRADING
COOKING
COOLING
PEELING
YIELD AND PACKING DENSITY
DIPPING
FREEZING OF MEATS
PACKING AND GLAZING
COLD STORAGE OF MEATS
CANNED SHRIMP
SMOKED SHRIMP
POTTED SHRIMP
OTHER SHRIMP PRODUCTS
COMPOSITION OF SHRIMP
SHRIMP WASTE
LIST OF MACHINERY & EQUIPMENTS
SHRIMP GRADING MACHINE, WITH 12″ / 18″ STAINLESS STEEL ROLLERS.
SHRIMP COOKING MACHINE PRO-ENVIRONMENTAL TYPE
SPAYING-TYPE COOLING MACHINE
SHRIMP MEAT IMPURITY SEPARATOR
SHRIMP DE HEADING PRODUCTION LINE
LIFTING BELT OF LIFTING MACHINE
HIGH-PRESSURE BUBBLE WASHING MACHINE
HORIZONTAL MIXER MACHINE
BIGEMINY / TRIPLE / QUADRUPLE MIXER MACHINE
SHRIMP ICE-GLAZING MACHINE
PLANT LOCATION: STATE/CITY
GEOGRAPHY
DEMOGRAPHICS
ECONOMY
LICENSES REQUIRED
LIST OF DOCUMENTS
OTHER LICENSES REQUIRED FOR THE SETUP
SOME INDIAN/ INTERNATIONAL BRANDS LIST
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT
EQUIPMENT LAYOUT
SAFETY
PLANT EXPANSION
FLOOR SPACE
UTILITIES SERVICING
BUILDING
MATERIAL-HANDLING EQUIPMENT
RAILCOADS AND ROADS
PLANT LOCATION FACTORS
PRIMARY FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
DEPRECIATION
FIXED ASSETS
WORKING CAPITAL
BREAK-EVEN POINT
OTHER FIXED EXPENSES
MARGIN MONEY
TERM LOANS
TOTAL LOAD
POWER CONSUMED IN KWH
LAND AREA/MAN POWER RATIO
SHRIMP BASED PRODUCTS
PACKAGING TYPES
SUPPLIERS OF PLANT AND MACHINERY
CONVEYOR BELT
BUCKET ELEVATORS
WEIGHING MACHINES
BAG SEALING MACHINE
D.G. SET
LABORATORY TESTING EQUIPMENTS
LIST OF MANUFACTURERS & EXPORTER OF SEA FOODS
EFFLUENT TREATMENT AND DISPOSAL
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
ANAEROBIC TREATMENT
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
TYPICAL WASTE SOLIDS CHARACTERISTICS
EQUIPMENT REQUIREMENT
MECHANICAL WORKS
MANPOWER
GENERAL
BASIS OF ESTIMATION
UTILITIES
WATER
STEAM
UTILITIES (EQUIPMENTS)
WATER TREATMENT PLANT
REFRIGERATION SYSTEM
POWER
WORKING
TOTAL MANPOWER AND PAYROLL
QUALITY CONTROL OF SHRIMP (IQF)
MACHINERY PHOTOGRTAPHS
RAW & FINAL PRODUCTS PHOTOGRAPHS
RAW SHRIMP PHOTOGRAPHS
FINAL PRODUCTS PHOTOGRAPHS
SWOL ANALYSIS
STRENGTHS
OPPORTUNITIES
WEAKNESS
LIMITATIONS
ORGANIZATION CHART
PLANT LAYOUT
TURNKEY CONSULTANT
IMPLEMENTATION SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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