Detailed Project Report on shrimp/prawn processing plant (50 tons/day)

SHRIMP/PRAWN PROCESSING PLANT (50 TONS/DAY)

[CODE NO.4117] 

The frozen seafood market size has the potential to grow by USD 31.76 billion during 2020-2024, and the market’s growth momentum will accelerate during the forecast period because of the steady increase in year-over year growth. Among the freshwater carp fish species, Rohu, Catla, Mrigal are extremely decision. There fishes are normally told as whole fish in the market. India, with a production of around 10.8 million MT is the second largest fish producer in the world. Processing levels of marine food in India are currently at 23%. The top five states for fisheries production in India are Andhra Pradesh, West Bengal, Gujarat, Karnataka and Kerala with a combined share of around 50% of the total fish production. The global Frozen Seafood Market is expected to register 5.34% CAGR from 2019 to 2024 and reach USD 17.29 billion by the end of 2024.

Shrimp refers to an invertebrate marine animal with an elongated body which is often used as a food product. It is regarded as nutritious since it contains proteins, selenium, antioxidants, phosphorus, magnesium, copper, iron and vitamin B12. Some of the health benefits associated with shrimp consumption include weight loss, fighting aging, improving bone health, decreasing menstrual pain and preventing cardiovascular diseases. In India, fisheries represent a significant economic activity and offer vast growth opportunities. This is due to the country’s varied resources and potentials.

COST ESTIMATION

Plant Capacity                                      50 Ton/Day

Land & Building (9000 sq.mt.)            Rs. 2.49 Cr

Plant & Machinery                                 Rs. 19.85 Cr

Working Capital for 1 Month              Rs. 53.51 Cr

Total Capital Investment                      Rs. 76.65 Cr

Rate of Return                                       86%

Break Even Point                                  20%

• INTRODUCTION
  
• ABOUT SHRIMP
• SHRIMPS
• PENAEUS FABR
• P. INDICUS
• M. AFFINIS
• M. BREVICORNIS
• P.STYLIFERA
• P.STYLIFERUS
• P.TENUIPES (HENDERSON)
• SHRIMPS
• SERGESTIDAE
• ATYIDAE
• MUD-SHRIMPS
• BRINE-SHRIMPS
• COLLECTION OF SEED SHRIMP
• TRANSPORTATION OF SEED SHRIMP
• MANAGEMENT OF PRODUCTION PONDS
• STOCKING
• FEEDING
• GROWTH AND PRODUCTION
• SHRIMP PRODUCTION IN INDIA & GLOBLAL
• GLOBAL AQUACULTURE SHRIMP PRODUCTION
• CHINA TO REMAIN THE LARGEST SHRIMP PRODUCER FOLLOWED BY INDIA
• MARKET POSITION
• INDIAN SHRIMP INDUSTRY: HUGE UNTAPPED POTENTIAL
• INDIAN AQUACULTURE INDUSTRY
• MAJOR SHRIMP CONSUMING COUNTRIES
• USA
• JAPAN
• EUROPE
• CHINA
• MAJOR SHRIMP IMPORTING COUNTRIES
• INDIA IS THE TOP EXPORTER OF SHRIMP GLOBALLY
• USA, THE MAJOR EXPORT MARKET FOR INDIAN SHRIMP
• INDIA’S POTENTIAL FOR SHRIMP EXPORT
• ANDHRA PRADESH, THE HIGHEST PRODUCER OF SHRIMP
• STATE WISE AREA UNDER CULTIVATION (HA)
• MARKET BREAKUP BY SPECIES
• L.VANNAMEI
• SHRIMP CULTIVATION CYCLE
• SHRIMP VALUE CHAIN
• BROODSTOCK
• HATCHERY
• FARMING
• FOUR PLAYERS
• VALUE ADDED PRODUCTS
• PORT WISE EXPORT DATA OF SEAFOOD FROM 2017-2020
• RULES & REGULATIONS OF SHRIMP FARMING
• B.I.S. SPECIFICATION
• HEADQUARTERS
• DETAILS OF SHRIMP FARMING
• SUITABLE SOIL TYPE FOR SHRIMP CULTIVATION
• POND MANAGEMENT IN SHRIMP CULTIVATION
• STOCKING FOR SHRIMP CULTIVATION
• SEED SELECTION IN SHRIMP CULTIVATION
• STOCKING DENSITY IN SHRIMP CULTIVATION
• FEED AND FEEDING IN SHRIMP CULTIVATION
• NUTRIENT REQUIREMENTS IN SHRIMP CULTIVATION
• WATER QUALITY MANAGEMENT IN SHRIMP CULTIVATION
• HARVESTING AND HANDLING OF SHRIMP CULTIVATION
• METHODS OF HARVESTING IN SHRIMP CULTIVATION
• TIMING OF HARVESTING AND SELLING
• DISEASE, PREVENTION AND TREATMENT IN SHRIMP CULTIVATION
• QUALITY CONTROL AND MARKETING IN SHRIMP CULTIVATION
• PROCESSING OF SHRIMP
• HANDLING SHRIMP AT SEA
• FREEZING ON BOARD
• COLD STORAGE OF WHOLE SHRIMP
• COOKING ON BOARD
• CHILLING ON BOARD
• HANDLING SHRIMP ON SHORE
• FREEZING OF WHOLE SHRIMP
• COLD STORAGE OF WHOLE SHRIMP
• THAWING OF FROZEN WHOLE SHRIMP
• SIZE GRADING
• COOKING
• COOLING
• PEELING
• YIELD AND PACKING DENSITY
• DIPPING
• FREEZING OF MEATS
• PACKING AND GLAZING
• COLD STORAGE OF MEATS
• CANNED SHRIMP
• SMOKED SHRIMP
• POTTED SHRIMP
• OTHER SHRIMP PRODUCTS
• COMPOSITION OF SHRIMP
• SHRIMP WASTE
• LIST OF MACHINERY & EQUIPMENTS
• SHRIMP GRADING MACHINE, WITH 12″ / 18″ STAINLESS STEEL ROLLERS.
• SHRIMP COOKING MACHINE PRO-ENVIRONMENTAL TYPE
• SPAYING-TYPE COOLING MACHINE
• SHRIMP MEAT IMPURITY SEPARATOR
• SHRIMP DE HEADING PRODUCTION LINE
• LIFTING BELT OF LIFTING MACHINE
• HIGH-PRESSURE BUBBLE WASHING MACHINE
• HORIZONTAL MIXER MACHINE
• BIGEMINY / TRIPLE / QUADRUPLE MIXER MACHINE
• SHRIMP ICE-GLAZING MACHINE
• PLANT LOCATION: STATE/CITY
• GEOGRAPHY
• DEMOGRAPHICS
• ECONOMY
• LICENSES REQUIRED
• LIST OF DOCUMENTS
• OTHER LICENSES REQUIRED FOR THE SETUP
• SOME INDIAN/ INTERNATIONAL BRANDS LIST
• PRINCIPLES OF PLANT LAYOUT
• STORAGE LAYOUT
• EQUIPMENT LAYOUT
• SAFETY
• PLANT EXPANSION
• FLOOR SPACE
• UTILITIES SERVICING
• BUILDING
• MATERIAL-HANDLING EQUIPMENT
• RAILCOADS AND ROADS
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• DEPRECIATION
• FIXED ASSETS
• WORKING CAPITAL
• BREAK-EVEN POINT
• OTHER FIXED EXPENSES
• MARGIN MONEY
• TERM LOANS
• TOTAL LOAD
• POWER CONSUMED IN KWH
• LAND AREA/MAN POWER RATIO
• SHRIMP BASED PRODUCTS
• PACKAGING TYPES
• SUPPLIERS OF PLANT AND MACHINERY
• CONVEYOR BELT
• BUCKET ELEVATORS
• WEIGHING MACHINES
• BAG SEALING MACHINE
• D.G. SET
• LABORATORY TESTING EQUIPMENTS
• LIST OF MANUFACTURERS & EXPORTER OF SEA FOODS
• EFFLUENT TREATMENT AND DISPOSAL
• STANDARDS
• TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
• WASTE TREATMENT
• PRIMARY TREATMENT
• ANAEROBIC TREATMENT
• SECONDARY TREATMENT
• TERTIARY TREATMENT
• SOLIDS CONCENTRATION
• TYPICAL WASTE SOLIDS CHARACTERISTICS
• EQUIPMENT REQUIREMENT
• MECHANICAL WORKS
• MANPOWER
• GENERAL
• BASIS OF ESTIMATION
• UTILITIES
• WATER
• STEAM
• UTILITIES (EQUIPMENTS)
• WATER TREATMENT PLANT
• REFRIGERATION SYSTEM
• POWER
• WORKING
• TOTAL MANPOWER AND PAYROLL
• QUALITY CONTROL OF SHRIMP (IQF)
• MACHINERY PHOTOGRTAPHS
• RAW & FINAL PRODUCTS PHOTOGRAPHS
• RAW SHRIMP PHOTOGRAPHS
• FINAL PRODUCTS PHOTOGRAPHS
• SWOL ANALYSIS
• STRENGTHS
• OPPORTUNITIES
• WEAKNESS
• LIMITATIONS
• ORGANIZATION CHART
• PLANT LAYOUT
• TURNKEY CONSULTANT
• IMPLEMENTATION SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)