Silica Ramming Mass Plant (Capacity: 100 MT/Day)

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SILICA or ACIDIC RAMMING MASS PLANT

[EIRI/EDPR/4724] J.C.: 2944XL

Ramming Mass is a Mixtures of graded refractory aggregate with or without air/heat-setting additive and with or without moisture. It is usually supplied at a consistency which requires mechanical method of application. A plasticizing agent may also be incorporated in the ramming masses.

Silica Ramming Mass offered by us is basically a mixture of different particle sizes of quartz with some binder chemicals

Silica Ramming Mass is Refractory used as lining in Induction Furnaces It is a dry lining refractory that can be used for all types of iron and steel and in both mini steel plants as well as foundries.

Ramming mix is characterized by thermal stability, corrosion resistance and wear resistance because it contains less binders, fire clay and moisture compared to plastic refractories.

• Recommended for lining the iron melting coreless induction furnace

• Premixed with binder to customer's specifications

• Maximum recommended use limit - 3092°F (1700°C)

Silica ramming mass can safely be used up to an operating temperature of 1600°C it expands very little so it is superior to both alumina and magnesia to resist thermal shocks. Secondly its cost is very low in comparison to alumina and magnesia.

It is produced by crushing and grading of good quality quartzite having very purity. The impurities present will produce Unpredictable and more amount of liquid phase at high temperature thereby lowering chemical and mechanical resistance of lining. High purity silica yields more lining life. It also results in considerable uniformity in physical properties.

COST ESTIMATION

Plant Capacity 100 MT/Day

Land & Building (8000 sq.mt.) Rs. 3.70 Cr

Plant & Machinery Rs. 8.50 Cr

Working Capital for 1 Month Rs. 1.35 Cr

Total Capital Investment Rs. 14.01 Cr

Rate of Return 22%

Break Even Point 66%

CONTENTS

INTRODUCTION

TYPES OF SILICA RAMMING MASS:

SILICA RAMMING MASS (PLAIN & PREMIX)

VARIOUS GRADES OF RAMMING MASS

NORMAL

NORMAL PREMIX

ORDINARY GRADE:

SUPER SNOW WHITE:

SUPER SNOW WHITE PREMIXED RAMMING MASS (QUARTZ AND QUARTZITE BASE):

SILICA RAMMING MASS RECOMMENDED FOR:

NON-FERROUS

CHARACTERISTICS:

PROPERTIES OF SILICA RAMMING MASS

SPECIFICATION OF SILICA RAMMING MASS

GENERAL:

APPLICATION:

COMPLIANCE WITH NATIONAL STANDARDS:

CONDITION OF DELIVERY:

APPLICATION TEMPERATURE:

SETTING MODE: CERAMIC

SIZE AND SHAPE:

FREEDOM FROM DEFECTS:

CHEMICAL COMPOSITION:

INSPECTION AT SUPPLIER'S WORKS:

TEST CERTIFICATES:

PACKING AND MARKING:

REFERRED STANDARDS (LATEST PUBLICATIONS INCLUDING AMENDMENTS):

USES AND APPLICATION

APPLICATIONS:

APPLICATION AREAS:

B.I.S. SPECIFICATION

MARKET OVERVIEW OF RAMMING MASS

DRY RAMMING MASS MARKET INDUSTRY LEADERS

RECENT DEVELOPMENTS IN DRY RAMMING MASS MARKET INDUSTRY

DRY RAMMING MASS MARKET INDUSTRY NEW REVENUE POCKETS

MANUFACTURERS/SUPPLIERS OF SILICA RAMMING MASS

SEQUENCES IN RAMMING MASS PROCESSING

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS IN DETAIL

(1) RAW MATERIAL PREPARATION

(2) CRUSHING PROCESS

(A) PRIMARY CRUSHING (COARSE CRUSHING):

(B) SECONDARY CRUSHING (INTERMEDIATE CRUSHING):

(3) GRINDING PROCESS

THE PRINCIPLE PURPOSES OF GRINDING ARE:

THE TWO STAGES OF GRINDING ARE:

(A) COARSE GRINDING:

(B) FINE GRINDING:

(4) SIZING

THERE ARE TWO METHODS OF INDUSTRIAL SIZING.

(5) QUALITY CONTROL

(6) PACKING

(7) MARKING

GENERAL SAFETY TIPS

AT STORES

INSPECTION

SAMPLING

AT THE MIXING AREA

PREMIXED MONOLITHIC

DRY MIXING

MORE RAMMING

RECORD KEEPING

SUPPLIERS OF RAW MATERIALS

QUARTAZ LUMP

PACKAGING MATERIALS (HDPE BAGS)

PROMINENT PLANT & MACHINERY SUPPLIERS

CRUSHING PLANT

SUPPLIERS OF BALL MILL

SUPPLIERS OF POWER TRANSFORMER

SUPPLIERS OF ELECTRICAL PANEL

AIR POLLUTION CONTROL EQUIPMENTS

AIR CONDITIONING EQUIPMENTS

AIR COMPRESSORS

PLATEFARM WEIGHING MACHINE

MATERIAL HANDLING EQUIPMENTS

FIRE FIGHTING EQUIPMENTS

SHOT BLASTING MACHINE

SUPPLIERS OF BAG PACKAGING MACHINE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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