sodium aluminium sulphate (Capacity: 4 MT/Day)

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SODIUM ALUMINIUM SULPHATE

[EIRI/EDPR/4569] J.C.: 2786XL

INTRODUCTION

Sodium aluminum sulfate is a white, free-flowing powdered material that occurs as colorless crystals. Sodium Aluminum Sulfate is a leavening acid used in baking powders; prepared institutional and retail cake, cookie, and biscuit mixes; muffins; self-rising flour and baking mixes.

It is also used as a:

• Buffer

• Neutralizing agent

• Stabilizing agent

• Firming agent

• Replacement in yeast foods

Composition

Chemical structure of SAS

SAS is commonly used in combination with monocalcium phosphate in double-acting baking powders. It does not react with baking soda until it is-above 140oF.

In chocolate cake production, SAS will impart a light milk chocolate color to the crumb. In english muffins, SAS-based baking powders release gas quickly when the muffin is deposited onto a hot griddle which creates the desired large gas holes.

In tortillas, SAS promotes blistering which imparts a tender texture to the tortilla. SAS is unfortunately high in sodium.

COST ESTIMATION

Plant Capacity 4 MT/Day

Land & Building (800 sq.mt.) Rs. 1.21 Cr

Plant & Machinery Rs. 70 Lac

Working Capital for 1 Month Rs. 29 Lac

Total Capital Investment Rs. 2.31 Cr

Rate of Return 11%

Break Even Point 83%

CONTENTS

INTRODUCTION

IT IS ALSO USED AS A

COMPOSITION

CHEMICAL STRUCTURE OF SAS

USES AND APPLICATION

PROPERTIES AND CHARATERITICS

SOLUBILITY

THE FOLLOWING FOOD MAY CONTAIN ALUMINUM SODIUM SULFATE:

IS SODIUM ALUMINUM SULFATE SAFE TO EAT?

FDA

EFSA

SAFETY RE-EVALUATION IN 2018

JECFA

CHEMICAL PROPERTIES

HEALTH HAZARD IN SODIUM ALUMINIUM SULPHATE

HEALTH HAZARD

FIRE HAZARD

SAFETY PROFILE

HAZARDS

REACTIVITY ALERTS

AIR & WATER REACTIONS

FIRE HAZARD

HEALTH HAZARD

REACTIVITY PROFILE

BELONGS TO THE FOLLOWING REACTIVE GROUP(S)

POTENTIALLY INCOMPATIBLE ABSORBENTS

RESPONSE RECOMMENDATIONS

ISOLATION AND EVACUATION

FIRE FIGHTING

NON-FIRE RESPONSE

PROTECTIVE CLOTHING

MATERIAL SAFETY DATA SHEET OF SODIUM ALUMINIUM SULFATE

HAZARDS IDENTIFICATION:

CLASSIFICATION OF THE SUBSTANCE OR MIXTURE

GHS LABEL ELEMENTS

HAZARD AND PRECAUTIONARY STATEMENTS

COMPOSITION/INFORMATION ON INGREDIENTS:

FIRST AID MEASURES:

FIRE FIGHTING MEASURES:

ACCIDENTAL RELEASE MEASURES:

HANDLING AND STORAGE:

EXPOSURE CONTROLS/PERSONAL PROTECTION:

STABILITY AND REACTIVITY:

MANUFACTURING PROCESS OF SODIUM ALUMINIUM SULPHATE

REACTION

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT:

EQUIPMENT LAYOUT:

SAFETY:

PLANT EXPANSION:

FLOOR SPACE:

UTILITIES SERVICING:

BUILDING:

MATERIAL-HANDLING EQUIPMENT:

RAILROADS AND ROADS:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

ADDRESSES OF RAW MATERIAL SUPPLIERS

ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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