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    sodium aluminium sulphate (Capacity: 4 MT/Day)

    sodium aluminium sulphate (Capacity: 4 MT/Day)
    sodium aluminium sulphate (Capacity: 4 MT/Day)
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      SODIUM ALUMINIUM SULPHATE

      [EIRI/EDPR/4569] J.C.: 2786XL


      INTRODUCTION

      Sodium aluminum sulfate is a white, free-flowing powdered material that occurs as colorless crystals. Sodium Aluminum Sulfate is a leavening acid used in baking powders; prepared institutional and retail cake, cookie, and biscuit mixes; muffins; self-rising flour and baking mixes.

      It is also used as a:

      • Buffer

      • Neutralizing agent

      • Stabilizing agent

      • Firming agent

      • Replacement in yeast foods


      Composition

      Chemical structure of SAS

      SAS is commonly used in combination with monocalcium phosphate in double-acting baking powders. It does not react with baking soda until it is-above 140oF.

      In chocolate cake production, SAS will impart a light milk chocolate color to the crumb. In english muffins, SAS-based baking powders release gas quickly when the muffin is deposited onto a hot griddle which creates the desired large gas holes.

      In tortillas, SAS promotes blistering which imparts a tender texture to the tortilla. SAS is unfortunately high in sodium.


      COST ESTIMATION

      Plant Capacity            4 MT/Day  

      Land & Building (800 sq.mt.)    Rs. 1.21 Cr    

      Plant & Machinery                    Rs. 70 Lac 

      Working Capital for 1 Month    Rs. 29 Lac 

      Total Capital Investment          Rs. 2.31 Cr 

      Rate of Return                          11%

      Break Even Point                      83%


      CONTENTS


      INTRODUCTION

      IT IS ALSO USED AS A

      COMPOSITION

      CHEMICAL STRUCTURE OF SAS

      USES AND APPLICATION

      PROPERTIES AND CHARATERITICS

      SOLUBILITY

      THE FOLLOWING FOOD MAY CONTAIN ALUMINUM SODIUM SULFATE:

      IS SODIUM ALUMINUM SULFATE SAFE TO EAT?

      FDA

      EFSA

      SAFETY RE-EVALUATION IN 2018

      JECFA

      CHEMICAL PROPERTIES

      HEALTH HAZARD IN SODIUM ALUMINIUM SULPHATE

      HEALTH HAZARD

      FIRE HAZARD

      SAFETY PROFILE

      HAZARDS

      REACTIVITY ALERTS

      AIR & WATER REACTIONS

      FIRE HAZARD

      HEALTH HAZARD

      REACTIVITY PROFILE

      BELONGS TO THE FOLLOWING REACTIVE GROUP(S)

      POTENTIALLY INCOMPATIBLE ABSORBENTS

      RESPONSE RECOMMENDATIONS

      ISOLATION AND EVACUATION

      FIRE FIGHTING

      NON-FIRE RESPONSE

      PROTECTIVE CLOTHING

      MATERIAL SAFETY DATA SHEET OF SODIUM ALUMINIUM SULFATE

      HAZARDS IDENTIFICATION:

      CLASSIFICATION OF THE SUBSTANCE OR MIXTURE

      GHS LABEL ELEMENTS

      HAZARD AND PRECAUTIONARY STATEMENTS

      COMPOSITION/INFORMATION ON INGREDIENTS:

      FIRST AID MEASURES:

      FIRE FIGHTING MEASURES:

      ACCIDENTAL RELEASE MEASURES:

      HANDLING AND STORAGE:

      EXPOSURE CONTROLS/PERSONAL PROTECTION:

      STABILITY AND REACTIVITY:

      MANUFACTURING PROCESS OF SODIUM ALUMINIUM SULPHATE

      REACTION

      PRINCIPLES OF PLANT LAYOUT

      STORAGE LAYOUT:

      EQUIPMENT LAYOUT:

      SAFETY:

      PLANT EXPANSION:

      FLOOR SPACE:

      UTILITIES SERVICING:

      BUILDING:

      MATERIAL-HANDLING EQUIPMENT:

      RAILROADS AND ROADS:

      MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

      PLANT LOCATION FACTORS

      PRIMARY FACTORS

      1. RAW-MATERIAL SUPPLY:

      2. MARKETS:

      3. POWER AND FUEL SUPPLY:

      4. WATER SUPPLY:

      5. CLIMATE:

      SPECIFIC FACTORS

      6. TRANSPORTATION:

      A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

      7. WASTE DISPOSAL:

      8. LABOR:

      9. REGULATORY LAWS:

      10. TAXES:

      11. SITE CHARACTERISTICS:

      12. COMMUNITY FACTORS:

      13. VULNERABILITY TO WARTIME ATTACK:

      14. FLOOD AND FIRE CONTROL:

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT

      1. DEPRECIATION:

      2. FIXED ASSETS:

      3. WORKING CAPITAL:

      4. BREAK-EVEN POINT:

      5. OTHER FIXED EXPENSES:

      6. MARGIN MONEY:

      7. TOTAL LOAD:

      8. LAND AREA/MAN POWER RATIO:

      PROJECT IMPLEMENTATION SCHEDULES

      INTRODUCTION

      PROJECT HANDLING

      PROJECT SCHEDULING

      PROJECT CONSTRUCTION SCHEDULE

      TIME SCHEDULE

      ADDRESSES OF RAW MATERIAL SUPPLIERS

      ADDRESSES OF PLANT AND MACHINERY SUPPLIERS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)



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