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    Sorbitol From Maize Starch (Production Rate – 30 TPD)

    Sorbitol From Maize Starch (Production Rate – 30 TPD)
    Sorbitol From Maize Starch (Production Rate – 30 TPD)
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      SORBITOL FROM MAIZE STARCH (PRODUCTION RATE – 30 TPD)

      [EIRI/EDPR/4594] J.C.: 2811NAIRA, 2811INR


      INTRODUCTION

      Sorbitol, as a hexahydric alcohol, is a member of the polyhydric alcohol family, the lowest of which are ethylene glycol and glycerol. The close chemical relationship between Sorbitol and the lower alcohols (like glycol and glycerol) is responsible for the similarity in their general physical properties and applications in industrial technology. 

      Sorbitol is soluble in water to approximately 83 parts Sorbitol in 100 parts of water by weight. Viscosity as well as specific gravity of Sorbitol 70% solution is higher than that of glycerin at the same concentration. Sorbitol is extremely useful as humectant. Because it is stable and non-volatile even with water vapour, there is no loss during heating or cooking or by evaporation. Unlike ethylene glycol, Sorbitol is non-toxic and non-irritant. The taste of Sorbitol is mild, sweet, cooling, and unobtrusive. Sorbitol is more resistant to bacteriological degradation than sugar. This resistance also makes it less vulnerable to mould growth than most other humectant plasticizing material.

      Sorbitol is chemically inert and compatible with many chemical substances. In general, the hexitols and particularly Sorbitol has the ability to chelate iron, copper and aluminum ions in aqueous solutions. Sorbitol undergoes several chemical reactions like oxidation, reduction, esterification and etherification, yielding such important products as ascorbic acid (Vitamin C), Sorbitansorbides etc. 

      In general, hexitols and their derivatives particularly One of the major uses of Sorbitol is as a humectant and conditioning agent. Many products under day-to-day atmospheric changes require the addition of a humectant to assist them to retain their freshness, softness and flexibility and to maintain ideal manufacturing conditions.

      D-sorbitol or Sorbitol 70% as it is more widely known is a polyol belonging to the group of linear hexitols. Chemically it is a Hexahydic Alcohol with a molecular weight of 182.2. Its empirical formula is C6H14O6. Sorbitol is available in abundance in most of the fruits like Black Grapes, Apples, Plums, Cherries with D-Sorbitol content ranging between 0.5%to 10%. 

      Despite this, sorbitol is manufactured synthetically by hydrogenation of Glucose Syrup in the presence of Raney Nickel Catalyst.


      COST ESTIMATION

      Plant Capacity            30 MT/Day  

      Land & Building (4840 sq.mt.)    Rs. 4.27 Cr    

      Plant & Machinery                    Rs. 5.53 Cr 

      Working Capital for 1 Month    Rs. 5.70 Cr 

      Total Capital Investment          Rs. 16.14 Cr 

      Rate of Return                          55%

      Break Even Point                      42%


      CONTENTS

      INTRODUCTION

      PROPERTIES

      USES/APPLICATIONS

      SPECIFICATION

      MARKET OVERVIEW

      MANUFACTURERS/SUPPLIERS

      RAW MATERIALS 

      RAW MATERIAL SUPPLIERS

      MANUFACTURING PROCESS 

      ENGINEERING DESIGN CONSIDERATIONS

      SUPPLIERS OF PLANT &MACHINERY

      UTILITY CONSUMPTION (ESTIMATED PER MONTH)

      ETP FACILITY

      SEWAGE AND WASTE WATER EFFLUENT 

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      ANTICIPATED ENVIRONMENTAL IMPACTS 

      MITIGATION MEASURES (PROPOSED)

      HEALTH SAFETY AND ENVIRONMENT

      SAFETY & OCCUPATIONAL MEASURE 

      PRELIMINARY LAYOUT

      PROPOSED IMPLEMENTATION SCHEDULE

      PROJECT FINANCIALS

      CONCLUSIONS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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