Detailed Project Report on Soy Protein (Powder)

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SOY PROTEIN (POWDER)

[EIRI/EDPR/4326] J.C.: 2509XL

INTRODUCTION

Soy protein is a protein that is isolated from soybean. It is made from soybean meal that has been dehulled and defatted. Soy protein is generally regarded as being concentrated in protein bodies, which are estimated to contain at least 50-60% of the total soybean soya flour/flakes

Among the different constituents of the seed, only the oil has so far been considered of value for human consumption and the oil cake residues left behind after extraction have been used mainly as live-stock feed and manure.

Scientific research conducted during the past few decades in this country and elsewhere has shown that the oilseed meal, if properly prepared and processed, can serve as a valuable protein supplement to human dietaries and that the proteins isolated from oilseed meals are likely to find extensive use in specialized food preparations suitable for feeding infants and children.

COST ESTIMATION

Plant Capacity 10 MT/Day

Land & Building (4940 sq.mt.) Rs. 5.91 Cr

Plant & Machinery Rs. 4.30 Cr

Working Capital for 3 Months Rs. 9.51 Cr

Total Capital Investment Rs. 20.15 Cr

Rate of Return 98%

Break Even Point 23%

CONTENTS

INTRODUCTION

SOY PROTEIN

USES AND APPLICATIONS

SOYA PROTEIN ISOLATE (ISP)

CEREAL PRODUCTS

DAIRY-TYPE PRODUCTS

INFANT FORMULAS

OTHER USES

PROPERTIES/CHARACTERISTICS

SOY PROTEIN (ISOLATE)

BASED ON PROTEIN CONTENT THERE ARE THREE MAIN GROUPS OF PRODUCTS: -

CONCENTRATION

SOY PROTEIN (ISOLATED)

COMPOSITION OF SOY PROTEIN

TECHNICAL INDEX OF SOY PROTEIN

RAW MATERIAL & PRODUCT YIELD

MARKET OVERVIEW

GLOBAL EXPANSION

BIS SPECIFICATION

PRESENT MANUFACTURERS OF SOY PROTEIN

BASIC PRINCIPLE - SOY PROTEIN

THE BASIC PRINCIPLES OF SOY PROTEIN PRODUCTION ARE SIMPLE.

MANUFACTURING PROCESS STEPS/PROCESS FLOW

EXTRACTION

ACID PRECIPITATION

NEUTRALIZATION, HOMOGENIZATION, STERILIZATION AND SPRAY DRYING

PROCESS PARAMETERS

PROTEIN EXTRACTION:

ALKALINITY:

EXTRACTION TIME:

SOLID/LIQUID RATIO:

AGITATION:

SOLID-LIQUID SEPARATION AFTER EXTRACTION:

PROCESS FLOW

ETP FACILITY

PLANT & MACHINERY

UTILITIES REQUIREMENT (ESTIMATED - MONTH)

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

RAW-MATERIAL SUPPLY:

MARKETS:

POWER AND FUEL SUPPLY:

WATER SUPPLY:

CLIMATE:

TRANSPORTATION:

WASTE DISPOSAL:

LABOR:

REGULATORY LAWS:

TAXES:

SITE CHARACTERISTICS:

COMMUNITY FACTORS:

FLOOD AND FIRE CONTROL:

PROJECT MANAGEMENT

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

RAW MATERIALS SUPPLIER

SOYA FLOUR/FLAKES

SULPHURIC ACID

CAUSTIC SODA

PLANT & MACHINERY SUPPLIER/CONSULTANT/CONTRACTOR

LEACHING TANKS

SPRAY DRYERS

BOILERS

SUPPLIERS OF EFFLUENT TREATMENT PLANT

CENTRIFUGE

D.G. SETS

SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS

LABORATORY TESTING EQUIPMENT

ENGINEERING CONSULTANTS/CONTRACTOR

SUPPLIERS (IMPORTED)

SILO/CYCLONE SEPARATOR/EVAPORATOR

STORAGE TANKS

LABORATORY EQUIPMENT AND LAB TESTING EQUIPMENT

GOVT. LICENSE DETAILS

WASTE GENERATION & MANAGEMENT

GREEN BELT

WASTE WATER (ESTIMATED)

WASTE (ESTIMATED)

EMISSION (ESTIMATED)

POTENTIAL RISKS

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

HEALTH SAFETY & ENVIRONMENT

SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)

ENVIRONMENTAL/SAFETY LIABILITY & ENVIRONMENT CLEARANCE PROCESS – ACID

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

PRELIMINARY PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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