Soya Nuggets and Soya By Products (capacity: 10000 kg per day)

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SOYA NUGGETS AND SOYA BY PRODUCTS

[EIRI/EDPR/4637] J.C.: 2854XL

Soya bean meat/nuggets/chunks or bari is commonly referred to as vegetarian meat.

It is prepared from defatted (DOC) soya flour by the process of extrusion cooking.

Soya bean is termed now a days as vegetable meat as it possess similar properties like original meat. Though soyabean is mostly produced in Madhya Pradesh but now a days states like Chattisgarh, Gujarat, West Bengal are also producing is good quantities.

They are a rich source of protein. Among the vegetable protein, they contribute a maximum level of 50% protein. As they are free from Cholestero they are also commonly used as meat substitutes.

An indigenous laboratory scale extrusion cooker with arrangement for controls of extrusion temperature, retention time, speed mixing and other factors during extrusion has been found to be quite suitable for preparation of protein enriched ready-to-eat foods from combinations of defatted ground nut/soy flour and cereal/gram flour. Optimum conditions and soy flours have been reported. Organoleptic evaluation show an acceptable shelf-life.

COST ESTIMATION

Plant Capacity 10,000 Kg./Day

Land & Building (80,000 sq.ft.) Rs. 5.31 Cr

Plant & Machinery Rs. 61.00 Lac

Working Capital for 2 Months Rs. 1.85 Cr

Total Capital Investment Rs. 7.95 Cr

Rate of Return 30%

Break Even Point 52%

CONTENTS

INTRODUCTION

RAW MATERIAL

SPECIFICATION OF DEFATTED SOYA PRODUCTS

TEXTURIZED VEGETABLE PROTEIN

PROPERTIES AND APPLICATION OF TEXTURIZED VEGETABLE PROTEIN

USE OF EXTRUDED SOY NUGGETS

MATERIALS AND METHODS

COMPOSITION OF SOYABEANS

NUTRITIVE VALUE OF SOYABEAN

AVAILABILITY OF RAW MATERIAL AND ITS CULTIVATION

USES AND APPLICATIONS OF SOYBEAN BARIYAN

MARKET SURVEY

EXPORT DATA OF SOYA CHUNKS

B.I.S. SPECIFICATION

MANUFACTURING PROCESS

PROCESS FLOW DIAGRAM

PROCESS IN DETAILS

RESULTS AND DISCUSSION

PRODUCTION OF PROTEIN ENRICHED READY-TO-EAT FOOD

FEASIBILITY OF PROCESS

LIMITATIONS OF THE PROCESS AND PRODUCT

QUALITY SPECIFICATION

SWOT ANALYSIS OF RUCHI NUTRELA (NUGGETS)

CONSUMER AWARENESS FOR SOYA PRODUCTS

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERY

SOYA NUGGETS PLANT - ECONOMICAL PLANT FOR TEXTURIZED SOYA NUGGETS AND CHUNKS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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