Soya Protein Isolate (Powder) (Production Rate -10 TPD)

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SOYA PROTEIN ISOLATE (POWDER) (PRODUCTION RATE -10 TPD)

[EIRI/EDPR/4597] J.C.: 2814XL

INTRODUCTION

Soya Protein is a protein that is isolated from soybean. It is made from soybean meal that has been dehulled and defatted. Soya Protein is generally regarded as being concentrated in protein bodies, which are estimated to contain at least 50-60% of the total soybean soya flour/flakes

Among the different constituents of the seed, only the oil has so far been considered of value for human consumption and the oil cake residues left behind after extraction have been used mainly as live-stock feed and manure.

Scientific research conducted during the past few decades in this country and elsewhere has shown that the oilseed meal, if properly prepared and processed, can serve as a valuable protein supplement to human dietaries and that the proteins isolated from oilseed meals are likely to find extensive use in specialized food preparations suitable for feeding infants and children.

COST ESTIMATION

Plant Capacity 10 Ton/Day

Land & Building (4940 sq.mt.) Rs. 6.17 Cr

Plant & Machinery Rs. 4.48 Cr

Working Capital for 1 Month Rs. 3.34 Cr

Total Capital Investment Rs. 14.42 Cr

Rate of Return 79%

Break Even Point 32%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

PROPERTIES/CHARACTERISTICS

COMPOSITION OF SOYA PROTEIN

TECHNICAL INDEX OF SOYA PROTEIN

RAW MATERIAL & PRODUCT YIELD

MARKET OVERVIEW

BIS SPECIFICATION

PRESENT MANUFACTURERS OF SOYA PROTEIN

BASIC PRINCIPLE - SOYA PROTEIN

MANUFACTURING PROCESS STEPS/PROCESS FLOW

ENGINEERING DESIGN CONSIDERATIONS

ETP FACILITY

SEWAGE AND WASTE TREATMENT FACILITY

PLANT & MACHINERY

UTILITIES REQUIREMENT (ESTIMATED - MONTH)

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

PROJECT MANAGEMENT

RAW MATERIALS SUPPLIER

PLANT & MACHINERY SUPPLIER/CONSULTANT/CONTRACTOR

GOVT. LICENSE DETAILS

WASTE GENERATION & MANAGEMENT

POTENTIAL RISKS

ANTICIPATED ENVIRONMENTAL IMPACTS

MITIGATION MEASURES (PROPOSED)

HEALTH SAFETY & ENVIRONMENT

SAFETY & OCCUPATIONAL MEASURE

ENVIRONMENTAL/SAFETY LIABILITY

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

PRELIMINARY PLANT LAYOUT

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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