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Spices (Masala) Unit (Capacity: 3000 Kg/Day)

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Description
How to Start Business

SPICES (MASALA) UNIT (CAPACITY: 3000 KG/DAY)

[EIRI/EDPR/4636] J.C.: 2853XL

Spices which are basically plant products, have a definite role to play in enhancing the taste flavour, relish or piquancy of any food; most of the spices are pagrant, aromatic and pangent. They comprise seeds, bartes, rhizome, leaves fruits and other parts of plants, which belong to varigated species and genera since time immorial, India in renamed to be the wave of spices. Most important spices like black pepper (king of spices) cardamom (queen of spices) cardamom (queen of spices), ginger, chilies and turmeric, which are produced in India import it great reputation and these constitute. The major group of spices. In the list of spices, clave, nutmeg, cinnamon and cassia are known as tree spices, however, spices like fennel, fenugreek, garlic, onion, coriander, cumin, vanilla, saffron etc.

COST ESTIMATION

Plant Capacity 3000 Kg./Day

Land & Building (72000 sq.ft.) Rs. 5.42 Cr

Plant & Machinery Rs. 83.00 Lac

Working Capital for 1 Month Rs. 3.25 Cr

Total Capital Investment Rs. 9.65 Cr

Rate of Return 28%

Break Even Point 51%

CONTENTS

INTRODUCTION

THERE ARE A NUMBER OF SPICES USED ALONG WITH FOOD, NAMELY

USES AND APPLICATIONS

B.I.S. SPECIFICATIONS

METHOD OF TEST FOR SPICES AND CONDIMENTS

SCOPE

EXTRANEOUS MATTER

GRINDING OF SAMPLE FOR CHEMICAL ANALYSIS

PRINCIPLE

TOTAL ASH

APPARATUS

DETERMINATION

WATER-INSOLUBLE ASH

ACID INSOLUBLE ASH

PROCEDURE

MOISTURE CONTENT

TERMINOLOGY FOR SPICES AND CONDIMENTS

SCOPE

TERMINOLOGY

TABLE -1 LIST OF SPICES AND CONDIMENTS

INDIAN SPICES SCENARIO

EXPORTS TREND

MAJOR EXPORT DESTINATIONS

GOVERNMENT INITIATIVES

EXPORT DEVELOPMENT AND PROMOTION OF SPICES

DECODING INDIAN SPICE MARKET

GROWTH TRAJECTORY

NAVIGATING INDIA'S DIVERSITY

INNOVATION AND CHALLENGES IN SPICE INDUSTRY

OPPORTUNITIES

REGULATORY AND LICENSING:

MAKING/SELLING/MAINTAINING MACHINERY AND EQUIPMENT:

ECO-FRIENDLY FERTILIZERS AND PESTICIDES:

MARKETING:

DIY USES OF SPICES:

MARKET OF SPICES IN INDIA

SOME FLAVOURSOME INDIAN SPICES DATA

OVERVIEW OF SPICE INDUSTRY

INDIA MARKET

TOP 10 SPICES (BY PRODUCTION 2019-2020)

PRODUCTION VOLUME OF SPICES IN INDIA

PRODUCTION PROJECT

EXPORT MARKET OF SPICES & SPICE PRODUCTS

EXPORT PROJECTIONS

SIZE OF THE INDIAN INDUSTRY

GLOBAL SPICE MARKET

INDIAN PACKAGED SPICES MARKET

PACKAGED SPICES MARKET – GROWTH PROJECTIONS

PACKAGED SPICES MARKET – LANDSCAPE

PACKAGED SPICES – MARKET SHARE

PACKAGED SPICE INDUSTRY – KEY BRANDS

INDIAN SPICES - BRANDED MARKET

BRANDED PLAYERS

TOP BRANDS

1. EVEREST MASALA

2. MDH

3. BADSHAH MASALA

4. EASTERN

5. CATCH

6. PRIYA

7. PUSHP

8. MTR

INDIAN SPICE INDUSTRY – INVESTMENT LANDSCAPE

INDIAN SPICE INDUSTRY - AN INVESTMENT DESTINATION

COMPLETED DEALS

INDIAN SPICE INDUSTRY - EXPERT VIEWS

MARKETING OF SPICES IN INDIA

COMPARATIVE ADVANTAGE

HIGH DOMESTIC DEMAND

DEMAND FOR SPICES FROM THE UPWARDLY MOBILE MIDDLE CLASS IS ON THE INCREASE

LOW PRODUCTIVITY OF INDIAN SPICES

POOR AVAILABILITY OF INPUTS

NON-AVAILABILITY OF SUITABLE FERTILIZERS AND INFRASTRUCTURE

LACK OF REAL TIME KNOWLEDGE

MECHANIZATION OF SPICE PRODUCTION AND PROCESSING

INDIAN BRANDED SPICES MARKET

MARKETING TASK FOR INDIAN SPICES

CHALLENGES IN MARKETING OF SPICES

EFFORTS IN MARKETING DEVELOPMENT

DEVELOPMENT OF TRANSPORT AND COMMUNICATION FACILITIES

INSTITUTIONAL MARKETING

MARKET INTELLIGENCE AND MARKET REGULATION

EXTENSION OF VOLUNTARY/ COMPULSORY GRADING

STABILIZING PRODUCTION AND ENSURING COMPETITIVE PRICES FOR EXPORTS

VALUE ADDITION-THE CURRENCY FOR FUTURE

IMPROVED PACKAGING AND BRANDING OF SPICES

EXPORT PERFORMANCE OF SPICES

EXPORT PERFORMANCE OF SPICES DURING APRIL -SEPT 2021-22 COMPARED WITH APRIL- SEPT 2020-21

MANUFACTURERS/SUPPLIERS/EXPORTERS OF SPICES

IMPORTER OF SPICES

FORMULATIONS OF PREMIX MASALA

FORMULATIONS OF KITCHEN MASALAS

FORMULATION OF KITCHEN KING MASALA

FORMULATION OF PASTA MASALA

BIRYANI/PULAV MASALA

PIZZA MASALA

NOODLE MASALA

SANDWICH MASALA

BHELPURI MASALA

CHAAT MASALA

PUNJABI GARAM MASALA

FORMULATIONS AND PROCESS OF MANUFACTURE OF SPICES

PROCESSING OF FINE SPICE AND CURRY POWDER INVOLVE THE OPERATIONS AS UNDER:

SOUTH INDIAN CURRY

FISH MASALA

FISH KABAB MASALA

FISH PULAO MASALA

POTATO MEAT PURI MASALA

MASALA FOR RICE OF FISH

PICKLE MASALA (MANGO)

THANDAI - POWDER

CHAT MASALA

FISH - MASALA

JAL - JEERA

CURRY-POWDER

TANDOORI CHICKEN POWDER

SAMBHAR POWDER

GARAM MASALA

FORMULATION OF TEA MASALA

MUTTON BIRYANI MASALA

DISINTEGRATING AND POWDERING

PRINCIPLES OF OPERATIONS

DRYING

GRINDING

PRINCIPLES OF OPERATIONS:

MIXING

PACKING

IMPORTANT STEPS IN HARVESTING, PROCESSING & STORAGE OF SPICES

HARVESTING - SOME CRITICAL ASPECTS

PROCESSING - ONE MINUTE IN BOILING WATER

WHY CONTROL THE MOISTURE CONTENT

HYGIENE - ENVIRONMENT AND PERSONAL

POINTS TO BE OBSERVED IN THE STORAGE OF PEPPER

PRE-HARVEST, HARVEST AND POST-HARVEST OPERATIONS

PRE-HARVEST

HARVEST

POST - HARVEST

CHILLIES

PRE-HARVEST AND POST - HARVEST OPERATIONS

PRE-HARVEST OPERATION

HARVESTING - IMPORTANT POINTS

POST-HARVEST HANDLING - THINGS TO REMEMBER

STORAGE PRECAUTIONS

DRIED GINGER

EXPORT OF GINGER

THE WORLD MARKET FOR GINGER

LIMIT OF CONTAMINANTS STIPULATED BY IMPORTING COUNTRIES

PRE-HARVEST AND POST-HARVEST OPERATIONS IN GINGER

PRE-HARVEST OPERATION - SOME CRITICAL ASPECTS

HARVESTING-IMPORTANT POINTS

PROCESSING - THINGS TO REMEMBER PEELING

DRYING

BLEACHED GINGER - PROCESSING

PACKING

STORAGE - SOME PRECAUTIONS

THE FUTURE OF INDIA'S GINGER EXPORT

CUMIN & FENNEL

PRE-HARVEST AND POST HARVEST OPERATIONS

PRE-HARVEST OPERATION-SOME CRITICAL ASPECTS

HARVESTING /IMPORTANT POINTS

PROCESSING- THINGS TO REMEMBER

STORAGE PRECAUTIONS

TURMERIC

PRE-HARVEST OPERATION-SOME CRITICAL ASPECTS

HARVESTING-IMPORTANT POINTS

PROCESSING - THINGS TO REMEMBER

PACKING

STORAGE PRECAUTIONS

PACKAGING OF GROUND SPICES

PROFITABLE LIFE OF GROUND SPICES IN DIFFERENT FLEXIBLE POUCHES IN 100 G. CONSUMER PACKS AT 92% RH & 38%C (ACCELERATED STORAGE CONDITION)

PROBABLE SHELF LIFE OF GROUND SPICES IN DIFFERENT FLEXIBLE POUCHES IN 100G. CONSUMPTION PACKS AT 65% RH & 270C (INDIAN STANDARD CONDITION)

THE IMPORTANT FINDINGS OF THE STUDY ARE AS FOLLOWS:

BULK PACKAGING AND STORAGE OF WHOLE SPICES

OTHER FORMULATION OF MASALAS

PICKLE MASALA (MANGO)

CURRY POWDER

RAITA MASALA:-

JALJIRA

FORMULATIONS OF CURRY POWDERS

FORMULA NO. 1 MADRAS CURRY POWDER

FORMULA NO. 2 SAMBHAR POWDER

FORMULA NO. 3 GARAM MASALA

ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

COMPLETE PLANT AND EQUIPMENT SUPPLIERS FOR SPICE/MASALA UNIT

SUPPLIERS OF PACKAGING SOLUTIONS FOR SPICES

SUPPLIERS OF WEIGHING MACHINES

SUPPLIERS OF LABORATORY EQUIPMENT AND LAB TESTING EQUIPMENTS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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