Steel Drums and Barrels Manufacturing (800 Numbers Per Day)

STEEL DRUMS AND BARRELS MANUFACTURING (800 NUMBERS PER DAY)

[EIRI/EDPR/4644] J.C.: 2861XL 

INTRODUCTION

Steel drums are some of the most versatile and robust containers in popular usage throughout many industrial and commercial sectors. They can be found in warehouses and transport depots across the world, stocking all manner of industrial goods from foodstuffs to hazardous chemicals.

Steel drums are hard wearing, cost effective, reusable, and long lasting. They are perfectly suited to fulfil a wide range of industrial storage and transportation needs. However, there are several varieties of steel drums on the market, so in this article our experts at ITP Packaging provide a detailed breakdown and guide to steel drums.

Steel drums are cylindrical barrels designed to hold large quantities of industrial liquids or semi-liquids, such as oils, chemicals, or foodstuffs. The traditional steel drum is constructed from either carbon steel or stainless steel and is generally produced with a storage capacity of 210 litres.

There are two main types of steel drum: open-head and tight head. Both can be fitted with a range of nozzles and accessories to increase their range of use, and to make emptying and filling more efficient.

The drums (also called barrels in common usage) are steel cylindrical containers for storing and shipping bulk cargo. The Grade B drums are made from cold rolled sheets of mild steel. The Grade B drums are commonly used for storage and transportation of lubricating oils and other non- hazardous chemicals. Type 1 drums are double seamed and have 1.25 mm sheet thickness. 

COST ESTIMATION

Plant Capacity            800 Nos/Day  

Land & Building (4000 sq.mt.)    Rs. 3.15 Cr    

Plant & Machinery                    Rs. 2.73 Cr 

Working Capital for 1 Month    Rs. 3.54 Cr 

Total Capital Investment          Rs. 9.66 Cr 

Rate of Return                          36%

Break Even Point                      52%

CONTENTS

INTRODUCTION

CONSTRUCTION MATERIAL:

STEEL THICKNESS:

OPEN OR CLOSED HEAD:

BUNG THREADING:

USES AND APPLICATION

BENEFITS OF STEEL DRUMS

TYPE, SIZES AND ACCESSORIES OF STEEL DRUMS

DIFFERENT TYPES OF STEEL DRUMS

DIFFERENT SIZES OF STEEL DRUMS

INTERNAL DIMENSIONS

EXTERNAL DIMENSIONS

OPEN-HEAD VS TIGHT-HEAD STEEL DRUMS

OPEN-HEAD STEEL DRUMS

TIGHT-HEAD STEEL DRUMS

ACCESSORIES FOR STEEL DRUMS

B.I.S. SPECIFICATION

STEEL DRUMS MARKET IN INDIA

KEY TAKEAWAYS FROM INDIA STEEL DRUM & IBC PACKAGING MARKET

POSITIVE GROWTH IN INDIAN EXPORTS WILL AID THE IBC MARKET TO CHERISH:

GLOBAL MARKET OF STEEL DRUMS

KEY PROGRESS

HIGHLIGHTS

RESTRAINTS

OPPORTUNITIES

CHALLENGES

SEGMENTATION

RECENT ACHIEVEMENTS

SOME COMPETITIVE PLAYERS

THE GLOBAL STEEL DRUM MARKET IS DOMINATED BY PLAYERS SUCH AS:

THE GLOBAL STEEL DRUM MARKET IS SEGMENTED AS FOLLOWS:

BY MATERIAL TYPE

BY GALLON CAPACITY

BY END-USER

BY REGION

PRESENT MANUFACTURERS/SUPPLIERS OF M.S. DRUMS AND BARRELS

MANUFACTURE OF STEEL DRUMS

STEEL DRUM MANUFACTURING PROCESS

1. FORMING

2. WELDING

3. COATING AND PAINTING

PROCESS FLOW SHEET FOR BODY PRODUCTION

PROCESS FLOW SHEET FOR TOP AND BOTTOM PRODUCTION

PROCESS FLOW SHEET FOR ASSEMBLING OF BODY WITH TOP & BOTTOM

MANUFACTURING PROCESS IN DETAILS

PRINCIPLE OF METAL BARREL PRODUCTION

(1) THE BASIC PRINCIPLE OF THE DRUMS MACHINING

THE BASIC PROCESSING METHODS:

(2) STEEL DRUM MATERIAL LEVEL IN PROCESS PRINCIPLE

(3) THE PROCESS OF STEEL PLATE SHEAR PRINCIPLE

(4) THE BARRELS ARE ROLLING PROCESS PRINCIPLE

(5) BARRELS WELDING PROCESS PRINCIPLE

(6) BARRELS FLANGING PROCESS PRINCIPLE

(7) CORRUGATED ROLL FORMING PRINCIPLE OF RING BARS

(8) BARRELS BULGING PRINCIPLE

RAW MATERIALS/COMPONENTS

PROCESS

1. MATERIAL PREPARATION:

2. STEEL BARREL BODY FORMING:

SEAM WELDING

THE ELECTRODE PRESSURE

WELDING TIME AND REST TIME

WELDING SPEED

BODY WELDING PARAMETERS

3. DRUM BOTTOM AND DRUM LIDS PRODUCTION:

4. DRUM SEALING

5. COATING AND PAINTING

6. TESTING

(A) LEAKAGE TEST

(B) DROP TEST

(C) HYDRAULIC PRESSURE TEST

QUALITY CONTROL SYSTEM

DESCRIPTION OF PLANT AND MACHINERY

CHINA PLANT AND MACHINERY FOR M.S BARREL AND DRUM

DRUM MAKING MACHINES AND THE RELATIVE SPECIFICATIONS:

1. LOADING MACHINE

2. FLATTENING MACHINE

3. SHEARING MACHINE

4. ROLL FORMING MACHINE

5. RING WELDING MACHINE

6. RIB FORMING MACHINE

7. HOOP ROLLING FORMING MACHINE

PLANT LAYOUT

COMPLETE PLANT AND MACHINERY SUPPLIERS

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF POWER PRESS

SUPPLIERS OF SHEARING MACHINE

SUPPLIERS OF ROLLING MACHINE

SUPPLIERS OF BENDING MACHINE

SUPPLIERS OF MECHANICAL PRESS

SUPPLIERS OF UNCOILING MACHINE

SUPPLIERS OF SHEET LAVELING MACHINE

SUPPLIERS OF PUNCHING PRESS

SUPPLIERS OF SEAM WELDING MACHINE

SUPPLIERS OF SPOT WELDING MACHINE

SUPPLIERS OF LEAK TESTING MACHINE

SUPPLIERS OF SCREEN PRINTING MACHINES

SUPPLIERS OF DG SETS

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR COMPRESSURE

SUPPLIERS OF PLATEFARM WEIGHING MACHINE

SUPPLIERS OF POWDER COATING MACHINE

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS

ADDRESSES OF RAW MATERIAL SUPPLIERS

SUPPLIERS OF M.S. SHEET

SUPPLIERS OF CRCA SHEET

SUPPLIERS OF PICKLING ACIDS

SUPPLIERS OF WELDING ELECTRODE

SUPPLIERS OF POWDER COATING MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)