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    Stone Paper (5 TPD)

    Stone Paper (5 TPD)
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    STONE PAPER (5 TPD)

    [EIRI/EDPR/4704] J.C.: 2924XL


    INTRODUCTION

    "Stone paper" is also known as rock paper, paper from waste marble, mineral paper, or rich mineral paper. Stone paper is a product resembling paper. It is strong and durable; made from calcium carbonate with a binder of high density polyethylene (HDPE).

    Stone paper is a term that describes a number of formulas for papermaking which basically contain calcium carbonate which can come from waste rock, marble and tiles, not from plant fibers. The main content of rock paper is calcium carbonate which comes from stone (rock); so that stone paper is sometimes also called rock paper. Stone paper is made from stone which is crushed into powder form, mixed with a non-toxic and recyclable binder, i.e. HDPE.

    Stone paper containing 80% limestone and 20% recycled polyethylene have been produced by a printing industry in Germany. The mixture of raw materials used are claimed environmentally friendly and can be used for several printed products such as posters, leaflets, up to bag products, and used by farmers for labels and coatings of pot. This paper can be used as a substitute for polypropylene because it is more water resistant, ultra violet (UV) resistant, with high tear strength, even higher than ordinary paper. In addition, stone paper can be even written when it is in wet condition.

    Rock paper is claimed to be very environmentally friendly paper. It is different from conventional paper because it does not use wood pulp as its raw material. The technology for making stone paper is also claimed not to pollute air and water; no chlorine or acid compounds used, and the resulting stone paper is really non-toxic and even food safe. It is also believed that the stone paper production process improves air, soil and water quality, and reduces energy consumption.

    The basic difference between stone paper and conventional paper is in terms of the raw materials used. Conventional paper uses plant fibers as raw material and a lot of water in the production process, while stone paper does not use plant fibers and water at all in its production process. In addition, stone paper production produces low carbon emissions, no acid, base nor bleaching chemicals require, and stone paper can be recycled.

    Another interesting thing from the technology of stone paper making process is that the investment costs of production equipment are 40% lower than conventional paper mills for the same production capacity. This is due to no water used in the production process. In other words, the factory does not need to install a water treatment unit, so that it can reduce investment and energy costs.

    Stone paper is a shortened form of environmentally friendly inorganic powder rock paper, the name in the paper industry called "synthetic paper". It's a kind of variety processing paper. As the main raw material of calcium carbonate from the earth's most abundant mineral resources combining with polymer materials and various inorganic materials for the auxiliary, stone paper is made by the world's leading advanced technologies which solve the traditional paper-making harm to the environment pollution problems, but also solve the white pollution and plenty waste of oil problems.


    COST ESTIMATION

    Plant Capacity            5 MT/Day

    Land & Building (2 Acres)    Rs. 1.62 Cr

    Plant & Machinery                    Rs. 12.72 Cr

    Working Capital for 3 Months    Rs. 1.88 Cr

    Total Capital Investment          Rs. 16.55 Cr

    Rate of Return                          17%

    Break Even Point                      68%


    CONTENTS

    INTRODUCTION

    USES/APPLICATION/ADVANTAGES/FEATURES

    USES AND APPLICATION OF STONE PAPER

    IN ADDITION, THE BELOW PRODUCTS CAN BE MADE FROM STONE PAPER:

    ADVANTAGES AND FEATURES

    MARKET OVERVIEW

    ASIA ACCOUNTS FOR LION SHARE OF THE GLOBAL STONE PAPER MARKET DURING THE ANTICIPATED PERIOD

    MARKET POSITION OF STONE PAPER

    U.S. STONE PAPER MARKET REVENUE, BY APPLICATION, 2013 - 2024 (USD MILLION)

    MARKET FORECAST OF STONE PAPER

    GLOBAL STONE PAPER MARKET COMPETITIVE LANDSCAPE

    STONE PAPER - ORIGIN & TECHNOLOGY

    PROPERTIES &  SPECIFICATIONS

    PROPERTIES

    SPECIFICATION (TYPICAL)

    TECHNICAL BENEFITS OF STONE PAPER

    ENVIRONMENTAL COMPARISON OF STONE PAPER

    SAVE TRESS, USE STONE PAPER

    WATER CONSUMPTION

    PRODUCTION WASTE

    LARGE TRASH BAGS!

    GREENHOUSE GAS EMISSION

    RAW MATERIALS

    FORMULATION

    THE RAW MATERIAL DETAILS ARE TABLED BELOW:

    MANUFACTURING PROCESS STEPS  &PROCESS FLOW SCHEMATIC

    THE SEQUENCE OF STONE PAPER MANUFACTURING PROCESS IS DESCRIBED BELOW:

    GRIND POWDER PROCESS

    PELLETIZING PROCESS

    EXTRUSION PROCESS

    BLOWN FILM

    COATING PROCESS

    CUTTING & FINISHING

    PROCESS OPERATING CONDITION

    PROCESS FLOW SCHEMATIC

    MATERIAL BALANCE

    UTILITIES (ESTIMATED - MONTH)

    STONE PAPER PRODUCTION MACHINE - FEATURES/EQUIPMENTS

    EXTRUSION

    BLOWN FILM

    CASTING

    CORONA SYSTEM, EDGE CUTTING, AND WINDER

    COATING

    BROADLY, THE MACHINERY USED IN PRODUCTION LINE

    GRANULATION MACHINE

    EXTRUDER MACHINE

    BLOWING MACHINE

    CASTING MACHINE

    ROLLING MACHINE

    COATING MACHINE

    ENVIRONMENTAL ASPECT OF STONE PAPER

    PLANT & MACHINERY SUPPLIER

    RAW MATERIAL SUPPLIER

    CALCIUM CARBONATE (LIME STONE)

    POLYETHYLENE RESIN

    SUPPLIERS OF STONE PAPER {GLOBAL}

    WASTE GENERATION & MANAGEMENT/GREEN BELT

    GREEN BELT

    WASTE WATER

    HEALTH SAFETY AND ENVIRONMENT

    ANTICIPATED ENVIRONMENTAL IMPACTS

    CONSTRUCTION PHASE

    OPERATION PHASE

    MITIGATION MEASURES (PROPOSED)

    HEALTH SAFETY & ENVIRONMENT

    SAFETY & OCCUPATIONAL MEASURE

    (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)

    PROPOSED IMPLEMENTATION SCHEDULE

    PROJECT FINANCIALS

    BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

    SAFETY DATA SHEETS

    CALCIUM CARBONATE

    POLYETHYLENE (PE) RESIN

    TESTING – STONE PAPER

    TESTING OF STONE PAPER


    APPENDIX – A:

    01. PLANT ECONOMICS

    02. LAND & BUILDING

    03. PLANT AND MACHINERY

    04. OTHER FIXED ASSESTS

    05. FIXED CAPITAL

    06. RAW MATERIAL

    07. SALARY AND WAGES

    08. UTILITIES AND OVERHEADS

    09. TOTAL WORKING CAPITAL

    10. TOTAL CAPITAL INVESTMENT

    11. COST OF PRODUCTION

    12. TURN OVER/ANNUM

    13. BREAK EVEN POINT

    14. RESOURCES FOR FINANCE

    15. INSTALMENT PAYABLE IN 5 YEARS

    16. DEPRECIATION CHART FOR 5 YEARS

    17. PROFIT ANALYSIS FOR 5 YEARS

    18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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