Stone Paper (5 TPD)

STONE PAPER (5 TPD)

[EIRI/EDPR/4704] J.C.: 2924XL

INTRODUCTION

"Stone paper" is also known as rock paper, paper from waste marble, mineral paper, or rich mineral paper. Stone paper is a product resembling paper. It is strong and durable; made from calcium carbonate with a binder of high density polyethylene (HDPE).

Stone paper is a term that describes a number of formulas for papermaking which basically contain calcium carbonate which can come from waste rock, marble and tiles, not from plant fibers. The main content of rock paper is calcium carbonate which comes from stone (rock); so that stone paper is sometimes also called rock paper. Stone paper is made from stone which is crushed into powder form, mixed with a non-toxic and recyclable binder, i.e. HDPE.

Stone paper containing 80% limestone and 20% recycled polyethylene have been produced by a printing industry in Germany. The mixture of raw materials used are claimed environmentally friendly and can be used for several printed products such as posters, leaflets, up to bag products, and used by farmers for labels and coatings of pot. This paper can be used as a substitute for polypropylene because it is more water resistant, ultra violet (UV) resistant, with high tear strength, even higher than ordinary paper. In addition, stone paper can be even written when it is in wet condition.

Rock paper is claimed to be very environmentally friendly paper. It is different from conventional paper because it does not use wood pulp as its raw material. The technology for making stone paper is also claimed not to pollute air and water; no chlorine or acid compounds used, and the resulting stone paper is really non-toxic and even food safe. It is also believed that the stone paper production process improves air, soil and water quality, and reduces energy consumption.

The basic difference between stone paper and conventional paper is in terms of the raw materials used. Conventional paper uses plant fibers as raw material and a lot of water in the production process, while stone paper does not use plant fibers and water at all in its production process. In addition, stone paper production produces low carbon emissions, no acid, base nor bleaching chemicals require, and stone paper can be recycled.

Another interesting thing from the technology of stone paper making process is that the investment costs of production equipment are 40% lower than conventional paper mills for the same production capacity. This is due to no water used in the production process. In other words, the factory does not need to install a water treatment unit, so that it can reduce investment and energy costs.

Stone paper is a shortened form of environmentally friendly inorganic powder rock paper, the name in the paper industry called "synthetic paper". It's a kind of variety processing paper. As the main raw material of calcium carbonate from the earth's most abundant mineral resources combining with polymer materials and various inorganic materials for the auxiliary, stone paper is made by the world's leading advanced technologies which solve the traditional paper-making harm to the environment pollution problems, but also solve the white pollution and plenty waste of oil problems.

COST ESTIMATION

Plant Capacity            5 MT/Day

Land & Building (2 Acres)    Rs. 1.62 Cr

Plant & Machinery                    Rs. 12.72 Cr

Working Capital for 3 Months    Rs. 1.88 Cr

Total Capital Investment          Rs. 16.55 Cr

Rate of Return                          17%

Break Even Point                      68%

CONTENTS

INTRODUCTION

USES/APPLICATION/ADVANTAGES/FEATURES

USES AND APPLICATION OF STONE PAPER

IN ADDITION, THE BELOW PRODUCTS CAN BE MADE FROM STONE PAPER:

ADVANTAGES AND FEATURES

MARKET OVERVIEW

ASIA ACCOUNTS FOR LION SHARE OF THE GLOBAL STONE PAPER MARKET DURING THE ANTICIPATED PERIOD

MARKET POSITION OF STONE PAPER

U.S. STONE PAPER MARKET REVENUE, BY APPLICATION, 2013 - 2024 (USD MILLION)

MARKET FORECAST OF STONE PAPER

GLOBAL STONE PAPER MARKET COMPETITIVE LANDSCAPE

STONE PAPER - ORIGIN & TECHNOLOGY

PROPERTIES &  SPECIFICATIONS

PROPERTIES

SPECIFICATION (TYPICAL)

TECHNICAL BENEFITS OF STONE PAPER

ENVIRONMENTAL COMPARISON OF STONE PAPER

SAVE TRESS, USE STONE PAPER

WATER CONSUMPTION

PRODUCTION WASTE

LARGE TRASH BAGS!

GREENHOUSE GAS EMISSION

RAW MATERIALS

FORMULATION

THE RAW MATERIAL DETAILS ARE TABLED BELOW:

MANUFACTURING PROCESS STEPS  &PROCESS FLOW SCHEMATIC

THE SEQUENCE OF STONE PAPER MANUFACTURING PROCESS IS DESCRIBED BELOW:

GRIND POWDER PROCESS

PELLETIZING PROCESS

EXTRUSION PROCESS

BLOWN FILM

COATING PROCESS

CUTTING & FINISHING

PROCESS OPERATING CONDITION

PROCESS FLOW SCHEMATIC

MATERIAL BALANCE

UTILITIES (ESTIMATED - MONTH)

STONE PAPER PRODUCTION MACHINE - FEATURES/EQUIPMENTS

EXTRUSION

BLOWN FILM

CASTING

CORONA SYSTEM, EDGE CUTTING, AND WINDER

COATING

BROADLY, THE MACHINERY USED IN PRODUCTION LINE

GRANULATION MACHINE

EXTRUDER MACHINE

BLOWING MACHINE

CASTING MACHINE

ROLLING MACHINE

COATING MACHINE

ENVIRONMENTAL ASPECT OF STONE PAPER

PLANT & MACHINERY SUPPLIER

RAW MATERIAL SUPPLIER

CALCIUM CARBONATE (LIME STONE)

POLYETHYLENE RESIN

SUPPLIERS OF STONE PAPER {GLOBAL}

WASTE GENERATION & MANAGEMENT/GREEN BELT

GREEN BELT

WASTE WATER

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

HEALTH SAFETY & ENVIRONMENT

SAFETY & OCCUPATIONAL MEASURE

(STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

SAFETY DATA SHEETS

CALCIUM CARBONATE

POLYETHYLENE (PE) RESIN

TESTING – STONE PAPER

TESTING OF STONE PAPER

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)