Surgical/Medical Gloves Production (Various Type) (Capacity: 3,60,000 Nos./Day)

SURGICAL/MEDICAL GLOVES PRODUCTION (VARIOUS TYPE) (CAPACITY: 3,60,000 NOS./DAY)

[EIRI/EDPR/4646] J.C.: 2863US$

INTRODUCTION

Surgical gloves are specialized gloves used in healthcare settings. They are designed to create a sterile barrier between healthcare providers and patients, reducing the risk of contamination and transmission of infectious pathogens during surgical procedures. These gloves are made from different types of polymers, such as latex, nitrile rubber, polyisoprene, and neoprene. They can either be powdered or powder-free to ease the donning process. Surgical gloves are an essential component of personal protective equipment (PPE), safeguarding both healthcare workers and patients against potential infection. They are widely used across various healthcare facilities, including hospitals, clinics, and diagnostic laboratories.

The primary purpose of surgical gloves is to act as a protective barrier to prevent the possible transmission of diseases between healthcare professionals and patients during surgical procedures.

Differences between surgical gloves and medical examination gloves (the type of gloves found in bulk containers in clinical examination rooms) are:

• Manufacturers of surgical gloves are required to meet a higher level of quality standards

• Surgical gloves are sterile and individually packaged in pairs

• Surgical gloves have a more precise range of sizing than medical examination gloves.

Medical examination gloves help prevent contamination between caregivers and patients. These gloves are used during procedures that do not require sterile conditions, for example drawing blood for a blood test. Some of these gloves can also protect the wearer from harm caused by dangerous chemicals or pharmaceuticals.

Medical gloves are made of different polymers including latex, nitrile rubber, polyvinyl chloride and neoprene; they come unpowered or powdered with corn starch to lubricate the gloves, making them easier to put on the hands.

COST ESTIMATION

Plant Capacity            3,60,000 Nos/Day  

Land & Building (15,000 sq.mt.)    US$ 7.91 Lac    

Plant & Machinery                    US$ 25.87 Lac 

Working Capital for 3 Months    US$ 6.87 Lac 

Total Capital Investment          US$ 42.04 Lac 

Rate of Return                          13%

Break Even Point                      74%

CONTENTS

INTRODUCTION

GLOBALLY TOP RUBBER PRODUCING COUNTRIES

1. THAILAND

2. INDONESIA

3. VIETNAM

4. INDIA

5. CHINA

6. CÔTE D’IVOIRE 

7. MALAYSIA                     

8. PHILIPPINES    

9. CAMBODIA      

10. MYANMAR                 

TABLE RANK OF 10 WORLD’S LARGEST NATURAL RUBBER PRODUCERS IN 2020 AND 2021

SOME STATISTICS OF WORLD’S LARGEST NATURAL RUBBER PRODUCERS BASED ON CONTINENT AND COUNTRIES

WORLD’S HARVESTED AREAS AND WORLD’S PRODUCTION OF NATURAL RUBBER FROM 2000 TO 2021

LIBERIA - NATURAL RUBBER PRODUCTION

AFRICA: DEVELOPMENT POTENTIAL FOR RUBBER PRODUCTION

LIBERIA NATURAL RUBBER STATUS 

EVOLUTION OF THE WORLDWIDE CONSUMPTION OF NATURAL RUBBER

DISTRIBUTION OF THE GLOBAL CONSUMPTION OF NATURAL RUBBER

MARKET OVERVIEW

SURGING UTILIZATION FOR SENSITIVE APPLICATIONS TO DRIVE LATEX GLOVES DEMAND

COMFORT IN EXTENDED WEAR TO SUPPORT POWERED GLOVES SEGMENT PROGRESS

SUPERIOR COST-EFFICACY AND CONVENIENCE TO BOOST CLINICS MARKET REVENUE

PPE PRODUCTION EXPANSION TO PROMOTE ASIA PACIFIC MARKET STATISTICS

TYPE OF GLOVES 

FORM OF GLOVES

USAGE TYPE OF GLOVES

STERILITY TYPE OF GLOVES

MEDICAL DEVICES INDUSTRY 

GROWTH IN MEDICAL DEVICES 

MALAYSIA IS THE LARGEST GLOBAL PRODUCER OF NITRILE GLOVES 

SURGICAL GLOVES COMPANY LIST

MATERIALS

COMMON SURGICAL GLOVE MATERIALS

EXAMINATION GLOVES USED IN HEALTHCARE

NITRILE

VINYL

LATEX

APPLICATIONS & USES OF SSURGICAL GLOVES

MAJOR RAW MATERIALS

LATEX SURGICAL GLOVES

POLYISOPRENE SURGICAL GLOVES

NEOPRENE SURGICAL GLOVES

GLOVES SIZE

FINAL PRODUCT IN DIFFETENT PACKAGING

GLOVES MANUFACTURING PROCESS

SURGICAL GLOVES

STEP 1: CLEANING OF CERAMIC FORMER

STEP 2: CALCIUM SALT TREATMENT.

STEP 3: DIP INTO LATEX.

STEP 4: LEACHING

STEP 5: CURING

STEP 6: POST LEACHING AND CORN STARCH POWDERING.

STEP 7: STRIPPING

STEP 8: TUMBLING

STEP 9: PACKING

STEP 10: QUALITY ASSURANCE INSPECTION.

STEPS INVOLVED IN THE MANUFACTURING OF GLOVES

PACKING, STERILIZATION AND WAREHOUSING

PROCESS FLOW DIAGRAM

PRODUCT SPECIFICATION SHEET (STERILE LATEX SURGICAL GLOVES)

PHYSICAL DIMENSIONS

BACKWARD & FORWARD LINKAGES 

TRAINING CENTRE AND COURSES: 

STATUTORY/GOVERNMENT APPROVALS 

LIST OF MACHINERY & EQUIPMENTS

THE MAIN EQUIPMENT TECHNICAL SPECFICATIONS

DISPOSABLE LATEX/NITRILE GLOVE MAKING MACHINE

SPECIFICATION:

DOUBLE EFFECT STEAM FIRED VAPOUR ABSORPTION CHILLER

INDUSTRIAL GLOVES WASHING & POWDERING MACHINE

GLOVES MANUFACTURING MACHINE

DOUBLE EFFECT STEAM FIRED VAPOUR ABSORPTION CHILLER

HEAT ENERGY AVAILABLE IN THE FORM OF

HEAT TRANSFORMERS

HEAT PUMP  

AUTOMATIC GLOVES STRIPPING MACHINE

GLOVES EXAM PRODUCTION LINE

PLANT & MACHINERY MANUFACTURER FLOBALLY

VESSEL SUPPLIERS

MIXER

COLOURS OR MOULDING COMPOUND

SUPPLERS OF OTHER RELATED PLANT & MACHINERY

BOBBIN WINDER

HOT WATER BATH

SUPPLIERS OF RAW MATERIALS

PLANT LOCATION: COUNTRY

DOCUMENTS REQUIRED FOR LICENSES 

DOCUMENTS LIST:

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

UTILITIES 

POWER

WORKING

TOTAL MANPOWER AND PAYROLL

UTILITIES

TOP GLOVES MANUFACTURERS GLOBALY

OTHER PLANT AND MACHINERY MANUFACTURERS

PACKAGING MACHINE MANUFACTURER

D.G. SET

LABORATORY TESTING EQUIPMENTS

MANPOWER

GENERAL

BASIS OF ESTIMATION

WATER QUALITY PARAMETERS FOR PROCESSED WATER:

POWER

WORKING 

GLOVES QUALITY CONTROL 

TESTING FACILITIES/ CERTIFICATIONS

SWOL ANALYSIS

STRENGTHS

WEAKNESSES

OPPORTUNITIES

THREATS

ORGANIZATION CHART

PLANT LAYOUT

TURNKEY CONSULTANT

IMPLEMENTATION SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)