Complete Technology Handbook on Toys Production (Plastic, Wooden, STEM, Battery-operated, Paper, Soft, Puzzles) with Detailed Manufacturing Process and Project Profiles

Welcome to the "Complete Technology Handbook on Toys Production," a journey through the enchanting world of creating joy, imagination, and wonder through toys. This book is your key to unlocking the secrets of the toy industry, offering insights into the production of a wide range of toys, including plastic, wooden, STEM, battery-operated, paper, soft toys, and puzzles. Join us on this exploration as we delve into the fascinating realm of toy-making.

Toy Industry: A Vibrant Spectrum

Our journey begins with a comprehensive understanding of the toy industry. From the historical roots of playthings to the current market dynamics, we explore the multifaceted world of toys. Uncover the role of gender in toy design and manufacturing, and examine the cause-and-effect relationship between toys and child development. We also shed light on the Indian toy manufacturing industry, its growth, government policies, and the advantages of establishing a manufacturing unit in the Toy City.

Smart Toys for Every Age: Nurturing Young Minds

Toys have a profound impact on a child's development, and our book explores this connection by categorizing smart toys for different age groups. From babies to big kids, discover how play helps children learn and grow. The perfect toy is one that stimulates creativity, encourages learning, and provides endless hours of fun. We aim to guide you in creating toys that resonate with the developmental needs of children.

Start a Toy Manufacturing: From Imagination to Reality

Turning your toy-making dreams into reality is no small feat. This section provides you with a step-by-step guide on how to start a toy manufacturing business. It begins with the creative process of toy design, offering insights into brainstorming, sketching, creating prototypes, and finding the right manufacturers. Learn how to manage your supply chain, from procurement to delivery, and retail your toys to eager customers. Your journey towards becoming a toy manufacturer starts here.

Future of Toy Industry: Innovations on the Horizon

The world of toys is evolving with exciting technological advancements. Dive into the future of the toy industry, where artificial intelligence, augmented reality, and 3D printing are changing the way children play and learn. Stay ahead of the curve by understanding these emerging trends and technologies.

Wooden Toys Manufacturing: A Return to Tradition

Wooden toys have stood the test of time. In this section, we explore the art of crafting wooden toys, including the required equipment and the myriad benefits they offer for children's education and development. Discover the production process, from air drying to the finishing touches that make wooden toys timeless, durable, and environmentally friendly.

Step by Step Guide on Registering a Toy Manufacturing Business: From Idea to Enterprise

If you're considering entering the toy manufacturing business, this guide offers a comprehensive roadmap. Understand the business structures suitable for toy manufacturing in India, learn about the necessary documentation, and explore registration processes. We aim to simplify your journey towards realizing your toy manufacturing dreams.

Battery-operated Toy Car Industry: Powering Playtime

The world of battery-operated toys is an exciting realm, and this section offers insights into the electronic toys business. From ideation to retailing, it covers the key steps involved in creating battery-operated toy cars. Explore the market perspective for electronic toys, design considerations, raw materials, and the essential machinery needed for production.

As you navigate through the chapters of this handbook, you'll gain a comprehensive understanding of the toy manufacturing process, from conception to delivery. Whether you're a seasoned industry professional or a newcomer with a dream, this book is your companion on the journey to bringing joy to the lives of children through the magic of toys.

The book contains chapters: Toy Industry, Smart Toys for Every Age, Start a Toy Manufacturing , Future of Toy Industry, Wooden Toys Manufacturing, Step by Step Guide on Registering a Toy Manufacturing Business , Battery-operated Toy Car Industry, Manufacturing of Plastic Toys, Toy Manufacturing Process, Remote-Controlled Car Technology, Production of Plastic Toys Technology, Plastic Doll Manufacturing Technology, Teddy Bear Manufacturing Technology, Toy Model Kit Manufacturing, STEAM-based Technology of Toys Making, Soft Toys Manufacturing, Jigsaw Puzzle and Manufacturing, Paper Toys Manufacturing, BIS Compliances, Schemes, and Incentives for Toy Manufacturing, Toy Standards International and National , Testing and Safety Regulations, Plant Economics of Kids Ride on Battery Operated Cars and Bikes Manufacturing Unit, Plant Economics of Plastic Toys (Electric And Non-Electric), Plant Economics of Remote Car Toy, Plant Economics of Stem Toys Manufacturing Unit, Plant Economics of Toy Car Manufacturing and Life Size Battery Operated Toy Cars, Plant Economics of Toys Manufacturing Unit, Plant Economics of Wooden Toys, Toys Manufacturing Unit, Plant Economics of Wooden Toys.

Chapter 1

Toy Industry 

Market Dynamics of the Indian Toy Trade 

History of toys 

Gender and toys 

Cause and Effect Toys 

Challenges 

Facts about Indian Toy Manufacturing Industry 

Government policies for development of toy industry 

Benefits of Having Manufacturing Unit in Toy City 

Indian toy industry – “SWOT analysis” 

Strengths

Weaknesses 

Opportunities 

Threats 

Technologies required for competitive toy industry 

Chapter 2

Smart Toys for Every Age 

Babies: How They Play 

Smart Toys for Babies 

Toddlers: How They Play 

Smart Toys for Toddlers

Preschoolers: How They Play 

Smart Toys for Preschoolers 

Big Kids: How They Play 

Smart Toys for Big Kids 

The Perfect Toy: You 

Chapter 3

Start a Toy Manufacturing 

Create the Design 

Brainstorm in Detail 

Sketch the Toy 

Create a 3D Depiction 

Create a Prototype 

Find a Toy Manufacturer 

Maintain Toy Manufacturing Supply Chain 

Planning For Toy Manufacturing 

Procurement 

Manufacturing 

Delivery 

Retailing 

Feedback 

Get Started Now 

Chapter 4

Future of Toy Industry 

Artificial Intelligence 

Augmented Reality 

3D Printers 

Chapter 5

Wooden Toys Manufacturing 

Needed Equipment 

Benefits of Wooden Educational Toys for Home Education 

Wooden Toys are Timeless 

Wooden Toys are Durable 

Wooden Toys Grow with Your Child 

Wooden Toys Encourage Imagination 

Wooden Toys Incorporate Real-Life Skills 

Wooden Toys are Less Distracting 

Wooden Toys Encourage Interaction

Wooden Toys Develop Reasoning Skills 

Wooden Toys Support Problem-Solving 

Wooden Toys Improve Hand-Eye Coordination 

Wooden Toys Build Fine Motor Skills 

Wooden Toys are Tactile 

Wooden Toys are Safe 

Wooden Toys are Quiet

Wooden Toys are Beautiful 

Characteristics of Wooden Toys 

Wooden toys are stable 

Wooden toys inspire fantasies 

Wooden toys are sustainable  

Wooden toys train fine motor skills 

Wood makes kids happy 

Wooden toys are cheaper 

Wooden toys just look good 

Scenario of Toys in India 

Production Process 

Air Drying 

Shaping Blank 

Sanding 

Techniques: manual sanding, drum sanding 

Coating 

Techniques: spray painting, drum painting 

Printing 

Engraving 

Hand Painting 

Wooden Toys Making Cnc Machine 

Chapter 6

Step by Step Guide on Registering a Toy Manufacturing Business 

Introduction 

What is Manufacturing Business in India? 

Business structure that can be registered as a Toy Manufacturer Business in India

Process for starting a Toy Manufacturing Business in India 

Documents required for starting a Toy Manufacturer Business in India 

Start-Up India Registration

Start a Kids Car Manufacturing Business In India 

Introduction 

The Advancement of Thought 

STEM (Science, Technology, Engineering, and Math) Education 

Aim to Improve Fine Motor Skills 

How to Open an Electronic kids car-making business in India

Create fresh life! 

Recognize the Need 

Find a Purpose 

Preparation of the Business Plan with the Cost & Profit 

Supplying the Base 

Applying for a license and permit 

Machinery for making toys

The Unit is ready to go 

The source of energy 

A return on investment 

Create a legal entity 

Chapter 7

Battery-operated Toy Car Industry

Requirements to Set Up an Electronic Toys Making Business 

Market perspective for Electronics Toys

Come up With an Idea

Is the Idea Unique and Marketable? 

Will It Sell? 

Is It Cost-effective? 

Is It Safe? 

Are You Legally Protected?

Identify Your Target Audience 

Create The Design 

Have a Detailed Brain storming Session 

Prepare Sketches of the Toy 

Create a 3D Depiction 

Create a Prototype 

Find a Factory 

Supply Chain 

Planning 

Procurement 

Manufacturing 

Delivery 

Retailing 

Consumption

Get Started Now 

Raw materials 

Transmitter

Receiver 

Motor(s) 

Power source 

Blow Molding Machine 

Sewing Machine 

Marketing 

Chapter 8

Manufacturing of Plastic Toys 

Injection Molding Toys 

Why Should You Choose Injection Molding Toys? 

Advantages of Injection Molding Toys 

How Does The Toy Manufacturing Process Actually Work? 

Why Should You Choose Immould as Your Custom Toy Manufacturer? 

How Are Toys Made in Factories 

Mold Casting 

Injection Molding 

Plastic toy injection molding 

Rotational Molding 

Spray Painting

Hand Painting 

Assemble 

Toy Packaging 

Plastic Toys Making Machine Manufacturer 

Plastic Toy Manufacturing Machine 

TONVA HDPE Plastic Toy Car Making Extrusion Blow Molding Machine Manufacturer 

Product details 

Machine characteristic 

Plastic Toys Cars Injection Machine Plastic Making Machine Cheap Injection Molding Machine 

Specification 

Plastic kids toys production equipment line blow blowing moulding molding making manufacturing machine 

Toy manufacturing machine plastic injection molding machine 

Essential details 

High Speed 24 Cavity PET Plastic Water Bottle Cap Making and Cap anufacturing Machine Capping Injection Molding Machine 

Machine Feature: 

Technical Parameters 

Chapter 9

Toy Manufacturing Process 

How toys are made? The process starts with market research

Toy manufacturing – design and prototyping 

Toy prototype design and making 

Toy prototype durability and safety tests – quality control 

Toy manufacturing – legal protection 

Toy manufacturing – mold production 

Toy manufacturing - packaging design 

Toy packaging materials challenge 

Toy packaging function - transport, stack and re-use

Toy packaging size matters 

Toy packaging message - getting kids excited 

Toy manufacturing - production phase 

Toy parts and components production 

Toy assembly 

Manufacturing capability 

Chapter 10

Remote-Controlled Car Technology

How Does the Remote Control Car Work? 

Making Power Supplies for the Remote Control Car

Making the Transmitter (Remote Control) 

Making the Receiver Circuit

Choosing the Right Motor

Choosing the Right RPM for the Motor 

Debugging the RC Car

L293D IC

Power Supply 

Decoder and Encoder (HT12E/HT12D)

Chapter 11

Production of Plastic Toys Technology 

Modern Development

Contemporary Age 

Types of Plastic Toy Molds 

Key Takeaway 

Toy factory: the manufacturing 

Different toy-making techniques 

Toy manufacturing

Toys everywhere, toys for everyone

Processing characteristics and processing technology of plastic toy molds 

Simulation surface processing technology

Contouring process 

Precision casting method forming convex and concave molds

EDM Process 

Effective polishing method for cavity surface

Toys Manufacturing by Injection Molding: 

Product from Injection molding machine 

Investment for Injection molding machine 

Next is the Blow Molding Method 

Investment for Blow molding machine 

Investment for industrial sewing machine 

License for Toys Making Business 

Benefits of Doing Business in Village

Chapter 12

Plastic Doll Manufacturing Technology

Design 

Raw Materials 

The Manufacturing Process 

Raw material preparation 

Molding 

Decorating the head 

Dressing and packaging

Quality Control 

Byproducts/Waste

The Future 

Chapter 13

Teddy Bear Manufacturing Technology

Raw Materials

Design 

The Manufacturing Process

Quality Control 

Byproducts/Waste 

The Future 

Chapter 14

Toy Model Kit Manufacturing 

Raw Materials 

Design 

The Manufacturing Process

Quality Control 

Byproducts/Waste 

Safety Concerns 

The Future 

Chapter 15

STEAM-based Technology of Toys Making

Advent of Electronic Toys and Games

Computer Games 

STEAM based-technology off Toys Production 

What is S.T.E.A.M. Learning?

Improve problem solving skills 

Imbibe creativity at a young age 

Promote spatial skills 

Children’s Teaching Assisted Toys Based on STEAM Education 

STEAM Education

Current Status of STEAM Educational Toys 

Design Principles for STEAM Educational Toys 

Play and Learn

Development and Cognition

Purchase and Use 

Design Method of STEAM Teaching Auxiliary Toys 

Thematic Design 

Interactive Design 

Structural Exploration 

Application of New Technologies

Art and Aesthetics 

Chapter 16

Soft Toys Manufacturing  

Steps to Start Soft Toys Making Business 

Understand the Local Market 

Create a Business Plan 

Name your Soft Toy Business 

Tools & Equipment to Start Soft Toys Making Business 

Learn Soft Toys Basic Manufacturing Process 

Promote your Soft Toys Business 

Market potential and uses 

Uses 

Benefits of Soft Toys for Babies 

Benefits of Soft Toys for Toddlers 

Older Children & Big Kids 

Manufacturing & quality control 

Principles of plant layout 

Manufacturing Process of soft toys 

Plant Layout Procedure 

Principles of Plant Layout 

Objectives of a Good Plant Layout 

Factors influencing Facility Layout: 

Principles of Layout 

Minimum Movement 

Uni-direction flow 

Effective use of available space 

Maximum Visibility 

Maximum Accessibility 

Types of Plant Layout 

Product Layout 

Advantages of a good, well planned and designed Layout 

Labour costs 

Production control 

Supervision 

Other manufacturing costs 

Workers 

Chapter 17

Jigsaw Puzzle and Manufacturing

Raw Materials 

Graphics/artwork 

Backing material 

Cutting equipment 

Design 

The Manufacturing Process 

Printing 

Size

Shape 

Material 

How is Jigsaw Puzzles Made? Artwork

Cut Pattern

Making the Printing Plate

Making the Cutting-Die 

Printing 

Mounting 

Cutting Presses 

Packaging 

Chapter 18

Paper Toys Manufacturing 

Global Paper Toys Market 

Paper Toys Global Position 

Emerging Scope of Paper Toys Engineering 

Growing Therapeutic Benefits 

Restraints

Tough Competition with Plastic Toys and Technology 

Global Paper Toys Market - segmentation 

Global Paper Toys Market of consumer 

Competitive Leaders 

Eco-Friendly Paper Toys 

Paper Toys Market Future 

Paper Mache Building Blocks Segment Driving Market Growth

Asia Pacific Shining in the Global Paper Toys Market 

The Way Forward 

How to make a paper football 

Chapter 19

BIS Compliances, Schemes, and Incentives for Toy Manufacturing 

Associations and Committees Representing Toy Industries in India 

Toy Association of India 

The All-India Toy Manufacturer’s Association

BIS Compliance 

The Toys (Quality Control) Order, 2020

Exceptions 

BIS Licence and Certification 

Schemes 

Micro, Small, Medium Enterprises (MSME) 

Incentives 

For Toy Manufacturing Entities 

For MSME’s 

Chapter 20

Toy Standards International and National 

Safety Standards 

Regional Standard(s) and Regulations 

Argentina 

Australia 

Brazil 

Canada 

China 

European Union 

Hong Kong 

Jamaica 

Japan 

Malaysia Safety of Toys 

Mexico 

New Zealand 

Saudi Arabia 

Singapore 

South Africa 

Thailand 

United States 

United States Regulations 

European Regulations 

Chinese Regulations 

Safety Testing 

Toy Standards in the E.U. 

Obligations of the Toy Manufacturers 

CE Marking 

Chapter 21

Testing and Safety Regulations

Introduction 

About Toys 

Types of Toys 

Construction sets 

Dolls and miniatures 

Vehicles 

Puzzles 

Collectibles 

Promotional merchandise 

Digital toys 

Physical activity 

Toy Industry in India 

General information 

Toys sales channels 

Segments of the Indian toy market 

Indian Toy Market Consumers 

Toys’ Quality, Standards and Regulation 

Safety Regulations

Disposal 

Safety Hazards and Product Recall 

Ban on Chinese Toys in India

Toy Safety Regulations in India

Import of Toys not Meeting BIS Safety Standard not Permitted

Need for Toy Testing in India

The Trouble with Toys

Phthalates are Harmful

Analysis Related to Toys in India

Chapter 22

Plant Economics of Kids Ride on Battery Operated Cars and Bikes Manufacturing Unit 

Manufacturing of ride on toy car 

Manufacturing of Car Chasis 

Manufacturing of Car Body 

Manufacturing of Car Tyres 

Manufacturing of Wind Screen 

Manufacturing of side doors: 

Manufacturing of Steering 

Manufacturing of seat 

Manufacturing of ride on toy bike 

Assembly of All Toghter with Electrical Connections 

Manufacturing of Bike Skelton 

Manufacturing of Bike Tank 

Quality control 

Selection of test portions

Preparation and extraction of test portions 

Test portion preparation 

Extraction procedure 

Plant & Machine 

Major Challenges to Indian Toy Industry 

Export Prospects 

Future of Toy Industry in India

Swot analysis of indian toy industry 

Strengths 

Weaknesses 

Opportunities 

Threats 

Plant Economics 

Plant & Machinery 

Fixed Capital 

Working Capital Requirement/Month 

Total Capital Investment 

Turn Over/Annum 

Chapter 23

Plant Economics of Plastic Toys (Electric And Non-Electric) 

Introduction 

Major Types of Toys 

Manufacturing Process Steps & Process Flow Schematic 

Advantages 

Blow Molding Process 

Ultrasonic welding process 

Painting of the toys 

Electrical Fittings 

Pad Printing:

Quality Control 

Process flow Diagram (Plastic Toys)

Selection of test portions 

Plant Economics 

Land & Building 

Plant & Machinery 

Fixed Capital 

Working Capital Requirement/Month 

Total Capital Investment 

Turn Over/Annum 

Chapter 24

Plant Economics of Remote Car Toy 

Process Flow Diagram 

Car Chassis

Wheel and Tyre 

Assembling Process

Manufacturing Process 

Manufacturing of Car chassis 

Manufacturing of car body 

Manufacturing of car tyres 

Plant Economics 

Land & Building 

Plant & Machinery 

Fixed Capital 

Working Capital Requirement/Month 

Total Capital Investment 

Turn Over/Annum 

Chapter 25

Plant Economics of Stem Toys Manufacturing Unit 

Introduction 

Science Toys Manufacturing Process

Step One - Ideas & Concept

Step Two - Design & Prototype 

Step Three - Final project budget 

Step Four - Making a sample 

Step Five - Mass Production 

Toys Manufacturing Details 

SWOT analysis of toys manufacturers in India 

Strengths 

Weaknesses 

Opportunities 

Threats

Plant Economics 

Land & Building 

Plant & Machinery 

Fixed Capital 

Working Capital Requirement/Month 

Total Capital Investment 

Turn Over/Annum 

Chapter 26

Plant Economics of Toy Car Manufacturing and Life Size Battery Operated Toy Cars 

Cars 

Electric Cars for Kids – Brands 

Power Wheels 

Peg Perego 

ZH

Electric Cars for Kids – Power Supplies 

Power Wheels Replacement Battery 

Electric Cars for Kids – Safety 

Choosing the Correct Ride-On Toy 

Proper Driving 

Safety Equipment 

Manufacturing Process of Toys Car 

Injection Moulding 

Stages of Injection Moulding 

The Injection Moulding-Mould 

Important Features of the Die 

Blow Molding Process 

How does the blow molding process work? 

Extrusion Blow Molding (EBM) 

Injection Blow Molding (IBM) 

The difference between EBM and IBM 

Injection Stretch Blow Molding 

Assembling of front wheel 

Right Rear Wheel 

Dash board and wind shield assembly 

Assembling the steering wheel 

Attachment of mirror 

Maintanance

Important Battery and Charger Information 

Plant Economics 

Land & Building 

Plant & Machinery 

Fixed Capital 

Working Capital Requirement/Month 

Total Capital Investment 

Turn Over/Annum 

Chapter 27

Plant Economics of Toys Manufacturing Unit 

Plant Economics 

Land & Building 

Plant & Machinery 

Fixed Capital 

Working Capital Requirement/Month 

Total Capital Investment 

Turn Over/Annum 

Chapter 28

Plant Economics of Wooden Toys  

Introduction 

Benefits of Wooden Toys 

Quality and Safety 

Develop natural senses 

Durable, Longevity 

Good value for money 

Easy to maintain 

Educational 

Manufacturing Process of Wooden Toys 

Process Flow Diagram 

Plant Economics 

Land & Building 

Plant & Machinery 

Fixed Capital 

Working Capital Requirement/Month 

Total Capital Investment 

Turn Over/Annum